1990 Chevrolet K3500

Introduction to the 1990 Chevrolet K3500

The 1990 Chevrolet K3500 is a heavy-duty pickup truck known for its towing and hauling capabilities. It was offered with a variety of engine and transmission options, including:

• 5.7L V8 engine (195 hp, 310 lb-ft of torque)
• 6.2L V8 diesel engine (150 hp, 340 lb-ft of torque)
• 700R4 four-speed automatic transmission
• NV4500 five-speed manual transmission

People who like the 1990 Chevrolet K3500 appreciate its durability, payload capacity, and aftermarket support. However, it has been criticized for its outdated interior, lack of safety features, and poor fuel economy.

Engine

5.7L V8 engine

• Intake manifold gasket failure
  • Description/Symptoms: Coolant and/or oil leaking from the intake manifold gasket, causing overheating, rough idling, and reduced power.
  • Solution: Replace the intake manifold gasket.
  • Estimated Cost to Fix: $500 - $1,000
  • Recalls: None Found
• Distributor cap and rotor failure
  • Description/Symptoms: Difficulty starting, intermittent stalling, and reduced engine performance.
  • Solution: Replace the distributor cap and rotor.
  • Estimated Cost to Fix: $100 - $200+
  • Recalls: None Found

6.2L V8 diesel engine

• Fuel injector failure
  • Description/Symptoms: Hard starting, black smoke from the exhaust, and reduced engine power.
  • Solution: Replace the failed fuel injector(s).
  • Estimated Cost to Fix: $500 - $1,000 per injector
  • Recalls: None Found
• Injection pump failure
  • Description/Symptoms: Difficult starting, loss of power, and excessive white smoke from the exhaust.
  • Solution: Replace the injection pump.
  • Estimated Cost to Fix: $2,000 - $4,000+
  • Recalls: None Found

Transmission

700R4 four-speed automatic transmission

• Torque converter shudder
  • Description/Symptoms: Vibration while accelerating or at low speeds.
  • Solution: Replace the torque converter.
  • Estimated Cost to Fix: $1,500 - $2,500+
  • Recalls: None Found
• Transmission slipping
  • Description/Symptoms: Inability to shift into or stay in gear.
  • Solution: Overhaul or replace the transmission.
  • Estimated Cost to Fix: $2,000 - $4,000+
  • Recalls: None Found

NV4500 five-speed manual transmission

• Synchro wear
  • Description/Symptoms: Difficulty shifting gears, especially when cold.
  • Solution: Replace the worn synchronizers.
  • Estimated Cost to Fix: $1,000 - $1,500
  • Recalls: None Found

Suspension

• Leaf spring failure
  • Description/Symptoms: Broken or sagging leaf springs, resulting in a lowered ride height and reduced handling.
  • Solution: Replace the failed leaf springs.
  • Estimated Cost to Fix: $500 - $1,000 per side
  • Recalls: None Found
• Shock absorber failure
  • Description/Symptoms: Reduced ride quality, poor handling, and excessive bouncing.
  • Solution: Replace the failed shock absorbers.
  • Estimated Cost to Fix: $200 - $400 per shock
  • Recalls: None Found

Electrical

• Alternator failure
  • Description/Symptoms: Battery not being charged, dashboard warning lights illuminated.
  • Solution: Replace the alternator.
  • Estimated Cost to Fix: $500 - $1,000+
  • Recalls: None Found
• Starter failure
  • Description/Symptoms: Inability to start the engine, clicking sound when attempting to start.
  • Solution: Replace the starter.
  • Estimated Cost to Fix: $300 - $500
  • Recalls: None Found

Exterior

• Hood latch failure
  • Description/Symptoms: Hood not latching securely, potential for sudden opening while driving.
  • Solution: Replace the hood latch mechanism.
  • Estimated Cost to Fix: $100 - $200
  • Recalls: 99V057000

Interior

• Dashboard cracking
  • Description/Symptoms: Cracks and/or warping of the dashboard.
  • Solution: Replace or repair the dashboard.
  • Estimated Cost to Fix: $500 - $1,000
  • Recalls: None Found
• Door lock failure
  • Description/Symptoms: Inability to lock or unlock the doors, broken or frozen door lock mechanisms.
  • Solution: Replace the failed door lock components.
  • Estimated Cost to Fix: $200 - $400 per door
  • Recalls: None Found

Summary

Overall, the 1990 Chevrolet K3500 is a reliable and capable heavy-duty truck, but it is not without its issues. The most common problems involve the engine, transmission, and suspension, which can be expensive to repair. However, with proper maintenance and care, many of these issues can be avoided or minimized.