1991 Chevrolet B60

1991 Chevrolet B60

The 1991 Chevrolet B60 was a heavy-duty pickup truck offered with multiple engine and transmission options. It was known for its powerful engines, rugged construction, and towing capabilities. However, like any vehicle, it had some common issues that owners encountered over time.

Engine

• 6.5L Diesel
  • Fuel Injector Failure
    • Description/Symptoms: Difficulty starting, lack of power, black smoke from exhaust
    • Solution: Replace fuel injectors
    • Estimated Cost to Fix: $300 - $600+
    • Recalls: None Found
  • Turbocharger Failure
    • Description/Symptoms: Loss of power, excessive smoke, whistling noise
    • Solution: Replace turbocharger
    • Estimated Cost to Fix: $1,000 - $2,000+
    • Recalls: None Found
  • Intake Manifold Gasket Failure
    • Description/Symptoms: Coolant and/or oil leaks, overheating
    • Solution: Replace intake manifold gaskets
    • Estimated Cost to Fix: $200 - $500
    • Recalls: None Found
• 7.4L Gasoline
  • Head Gasket Failure
    • Description/Symptoms: Coolant leaks, overheating, loss of compression
    • Solution: Replace head gaskets
    • Estimated Cost to Fix: $1,000 - $2,000+
    • Recalls: None Found
  • Water Pump Failure
    • Description/Symptoms: Overheating, coolant leaks
    • Solution: Replace water pump
    • Estimated Cost to Fix: $200 - $400
    • Recalls: None Found

Transmission

• 4L80E Automatic
  • Torque Converter Failure
    • Description/Symptoms: Loss of power, slipping gears
    • Solution: Replace torque converter
    • Estimated Cost to Fix: $500 - $1,000+
    • Recalls: None Found
  • Valve Body Failure
    • Description/Symptoms: Shifting problems, erratic behavior
    • Solution: Repair or replace valve body
    • Estimated Cost to Fix: $300 - $600+
    • Recalls: None Found
• SM465 Manual
  • Clutch Failure
    • Description/Symptoms: Difficulty shifting, slipping gears
    • Solution: Replace clutch
    • Estimated Cost to Fix: $300 - $600+
    • Recalls: None Found

Suspension

• Leaf Spring Failure
  • Description/Symptoms: Sagging rear end, rough ride
  • Solution: Replace leaf springs
  • Estimated Cost to Fix: $400 - $800+
  • Recalls: None Found
• Shock Absorber Failure
  • Description/Symptoms: Bouncy ride, poor handling
  • Solution: Replace shock absorbers
  • Estimated Cost to Fix: $200 - $400
  • Recalls: None Found

Electrical

• Alternator Failure
  • Description/Symptoms: Dimming lights, battery not charging
  • Solution: Replace alternator
  • Estimated Cost to Fix: $300 - $600+
  • Recalls: None Found
• Starter Failure
  • Description/Symptoms: Engine won’t start
  • Solution: Replace starter
  • Estimated Cost to Fix: $200 - $400
  • Recalls: None Found

Exterior

• Tailgate Latch Failure
  • Description/Symptoms: Tailgate won’t latch or open
  • Solution: Replace tailgate latch
  • Estimated Cost to Fix: $100 - $200
  • Recalls: None Found
• Door Handle Failure
  • Description/Symptoms: Doors won’t open or close
  • Solution: Replace door handle
  • Estimated Cost to Fix: $100 - $200+
  • Recalls: None Found

Interior

• Dashboard Cluster Failure
  • Description/Symptoms: Gauges not working, lights not illuminating
  • Solution: Repair or replace instrument cluster
  • Estimated Cost to Fix: $200 - $500+
  • Recalls: None Found
• HVAC System Failure
  • Description/Symptoms: Lack of heat or air conditioning
  • Solution: Repair or replace HVAC components
  • Estimated Cost to Fix: $300 - $1,000+
  • Recalls: None Found

Summary

Overall, the 1991 Chevrolet B60 was a reliable and capable truck. However, like any vehicle, it had certain issues that could arise over time. The severity of the issues varied, with some being relatively minor and affordable to fix, such as tail light failure, while others, such as head gasket failure or transmission problems, could be more costly to address. It’s important to consider these potential issues when considering purchasing or owning a 1991 Chevrolet B60 and to factor in the potential cost of repairs.