1991 Chevrolet C3500

1991 Chevrolet C3500

The 1991 Chevrolet C3500 is a heavy-duty pickup truck that was available with a variety of engine and transmission options. The most popular engine was the 5.7L V8, which produced 210 horsepower and 300 lb-ft of torque. Other engine options included the 6.5L diesel V8 and the 7.4L gasoline V8. Transmission options included a 4-speed automatic and a 5-speed manual.

People who like the C3500 praise its powerful engines, rugged construction, and spacious interior. However, some people complain about its poor fuel economy and lack of modern features.

Engine

5.7L V8

• Intake manifold gasket failure
  • Description/Symptoms: Coolant or oil leaks, engine overheating
  • Solution: Replace intake manifold gaskets
  • Estimated Cost to Fix: $300 - $500+
  • Recalls: None Found
• Cylinder head gasket failure
  • Description/Symptoms: Coolant or oil leaks, engine overheating, white smoke from exhaust
  • Solution: Replace cylinder head gaskets
  • Estimated Cost to Fix: $1,000 - $2,000+
  • Recalls: None Found

6.5L Diesel V8

• Injection pump failure
  • Description/Symptoms: Engine stalling, loss of power, black smoke from exhaust
  • Solution: Replace injection pump
  • Estimated Cost to Fix: $1,500 - $2,500+
  • Recalls: None Found
• Turbocharger failure
  • Description/Symptoms: Loss of power, black smoke from exhaust, whistling noise
  • Solution: Replace turbocharger
  • Estimated Cost to Fix: $1,000 - $1,500+
  • Recalls: None Found

7.4L Gasoline V8

• Intake manifold gasket failure
  • Description/Symptoms: Coolant or oil leaks, engine overheating
  • Solution: Replace intake manifold gaskets
  • Estimated Cost to Fix: $300 - $500+
  • Recalls: None Found
• Cylinder head gasket failure
  • Description/Symptoms: Coolant or oil leaks, engine overheating, white smoke from exhaust
  • Solution: Replace cylinder head gaskets
  • Estimated Cost to Fix: $1,000 - $2,000+
  • Recalls: None Found

Transmission

4-Speed Automatic

• Transmission slipping
  • Description/Symptoms: Difficulty shifting gears, loss of power
  • Solution: Replace transmission
  • Estimated Cost to Fix: $1,500 - $2,500+
  • Recalls: None Found

5-Speed Manual

• Clutch failure
  • Description/Symptoms: Difficulty shifting gears, slipping clutch
  • Solution: Replace clutch
  • Estimated Cost to Fix: $500 - $1,000+
  • Recalls: None Found

Suspension

• Front suspension wear
  • Description/Symptoms: Worn ball joints, tie rods, or bushings, causing clunking or rattling noises
  • Solution: Replace worn components
  • Estimated Cost to Fix: $200 - $500+
  • Recalls: None Found
• Rear suspension wear
  • Description/Symptoms: Worn leaf springs or bushings, causing sagging or a rough ride
  • Solution: Replace worn components
  • Estimated Cost to Fix: $300 - $600+
  • Recalls: None Found

Electrical

• Alternator failure
  • Description/Symptoms: Dimming lights, electrical problems, battery not charging
  • Solution: Replace alternator
  • Estimated Cost to Fix: $300 - $500+
  • Recalls: None Found
• Starter failure
  • Description/Symptoms: Engine won’t start, clicking noise when turning the key
  • Solution: Replace starter
  • Estimated Cost to Fix: $200 - $400+
  • Recalls: None Found

Exterior

• Rust
  • Description/Symptoms: Surface rust or holes in the body panels
  • Solution: Repair or replace rusted panels
  • Estimated Cost to Fix: Varies depending on the severity of the rust
  • Recalls: None Found

Interior

• Cracked dashboard
  • Description/Symptoms: Cracks in the dashboard material
  • Solution: Replace dashboard
  • Estimated Cost to Fix: $200 - $400+
  • Recalls: None Found
• Worn seats
  • Description/Symptoms: Worn fabric or leather on the seats
  • Solution: Replace seat covers or reupholster seats
  • Estimated Cost to Fix: $100 - $500+
  • Recalls: None Found

Summary

The 1991 Chevrolet C3500 is a generally reliable truck, but it is not without its problems. The most