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1991 Chevrolet S10

1991 Chevrolet S10

The 1991 Chevrolet S10 is a compact pickup truck that offers a range of engine and transmission options. The base engine is a 2.5-liter inline-four with 120 horsepower and 150 lb-ft of torque. A 4.3-liter V6 with 160 horsepower and 230 lb-ft of torque is also available. Both engines can be paired with a five-speed manual or a four-speed automatic transmission.

The S10 is known for its reliability and affordability. However, it has also been plagued by several notable issues over the years.

Engine

2.5-liter Inline-Four

Intake Manifold Gasket Failure Description/Symptoms: Coolant and oil leaks, overheating, engine misfires Solution: Replace intake manifold gasket Estimated Cost to Fix: $300 - $500+ Recalls: None Found

Valve Cover Gasket Leak Description/Symptoms: Oil leaks from valve cover area Solution: Replace valve cover gasket Estimated Cost to Fix: $100 - $200 Recalls: None Found

4.3-liter V6

Cylinder Head Cracking Description/Symptoms: Overheating, coolant leaks, white smoke from exhaust Solution: Replace cylinder head(s) Estimated Cost to Fix: $1,500 - $2,500+ Recalls: None Found

Intake Manifold Gasket Leak Description/Symptoms: Coolant and/or oil leaks, overheating Solution: Replace intake manifold gasket Estimated Cost to Fix: $300 - $500 Recalls: None Found

Transmission

Five-Speed Manual

Clutch Master Cylinder Failure Description/Symptoms: Difficulty shifting gears, clutch pedal feels spongy Solution: Replace clutch master cylinder Estimated Cost to Fix: $200 - $300 Recalls: None Found

Transmission Mount Failure Description/Symptoms: Excessive vibration, difficulty shifting gears Solution: Replace transmission mount(s) Estimated Cost to Fix: $100 - $200 Recalls: None Found

Four-Speed Automatic

Throttle Position Sensor Failure Description/Symptoms: Erratic shifting, engine stalling, reduced fuel economy Solution: Replace throttle position sensor Estimated Cost to Fix: $100 - $200 Recalls: None Found

Transmission Fluid Leaks Description/Symptoms: Transmission fluid leaks, slipping gears Solution: Repair or replace leaking component(s) Estimated Cost to Fix: Varies depending on the source of the leak Recalls: None Found

Suspension

Front Ball Joint Wear Description/Symptoms: Clunking noises from front suspension, uneven tire wear Solution: Replace ball joints Estimated Cost to Fix: $300 - $500 Recalls: None Found

Rear Leaf Spring Failure Description/Symptoms: Sagging rear end, reduced load capacity Solution: Replace leaf spring(s) Estimated Cost to Fix: $400 - $600 Recalls: 91V106000, 91V070000

Electrical

Alternator Failure Description/Symptoms: Dimming headlights, electrical system not charging Solution: Replace alternator Estimated Cost to Fix: $300 - $500 *Recalls:** None Found

Battery Drain Description/Symptoms: Battery drains quickly after parking Solution: Test and replace faulty component(s) that are draining the battery Estimated Cost to Fix: $100 - $500 *Recalls:** None Found

Exterior

Rust Description/Symptoms: Rust spots on body panels, frame, and undercarriage Solution: Preventative maintenance (waxing, rust-proofing), repairs as needed Estimated Cost to Fix:** Varies depending on severity *Recalls: None Found

Interior

Dashboard Cracking Description/Symptoms: Cracks in dashboard material Solution: Replace dashboard or cover with dash pad Estimated Cost to Fix:** $300 - $500 *Recalls: None Found

Air Conditioning Blower Motor Failure Description/Symptoms: No air flow from vents Solution: Replace blower motor Estimated Cost to Fix:** $150 - $250 *Recalls: None Found

Summary

The 1991 Chevrolet S10 is a generally reliable vehicle, but it has experienced some significant issues over the years. The most serious problem is the potential for cylinder head cracking in the 4.3-liter V6 engine. This issue can lead to catastrophic engine failure and expensive repairs. Other common issues include intake manifold gasket failures, transmission fluid leaks, and rust. Overall, the severity and cost of these issues vary depending on the specific problem and the condition of the vehicle.

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