1991 Dodge B250

1991 Dodge B250

The 1991 Dodge B250 is a full-size van that was available with a variety of engine and transmission options. The most popular engine option was the 5.2L V8, which produced 230 horsepower and 325 lb-ft of torque. The B250 was also available with a 3.9L V6, which produced 180 horsepower and 250 lb-ft of torque. The B250 could be equipped with either a four-speed automatic transmission or a five-speed manual transmission.

Owners of the 1991 Dodge B250 generally like the vehicle’s spacious interior, comfortable ride, and powerful engine. However, some owners have reported experiencing problems with the vehicle’s engine, transmission, suspension, electrical system, exterior, and interior.

Engine

5.2L V8

• Intake manifold gasket failure: The intake manifold gasket can fail, causing coolant and oil to leak. Symptoms: Coolant and oil leaks, engine overheating, loss of power. Solution: Replace the intake manifold gasket. Estimated Cost to Fix: $500 - $1,000
• Cylinder head gasket failure: The cylinder head gasket can fail, causing coolant and oil to leak into the combustion chamber. Symptoms: Coolant and oil leaks, engine overheating, loss of power, white smoke from the exhaust. Solution: Replace the cylinder head gasket. Estimated Cost to Fix: $1,000 - $2,000
• Timing chain failure: The timing chain can fail, causing the engine to lose power and eventually seize. Symptoms: Engine noise, loss of power, engine stalling. Solution: Replace the timing chain. Estimated Cost to Fix: $1,500 - $2,500

3.9L V6

• Timing belt failure: The timing belt can fail, causing the engine to lose power and eventually seize. Symptoms: Engine noise, loss of power, engine stalling. Solution: Replace the timing belt. Estimated Cost to Fix: $500 - $1,000
• Intake manifold gasket failure: The intake manifold gasket can fail, causing coolant and oil to leak. Symptoms: Coolant and oil leaks, engine overheating, loss of power. Solution: Replace the intake manifold gasket. Estimated Cost to Fix: $500 - $1,000
• Cylinder head gasket failure: The cylinder head gasket can fail, causing coolant and oil to leak into the combustion chamber. Symptoms: Coolant and oil leaks, engine overheating, loss of power, white smoke from the exhaust. Solution: Replace the cylinder head gasket. Estimated Cost to Fix: $1,000 - $2,000

Transmission

Four-Speed Automatic Transmission

• Transmission slipping: The transmission may slip when shifting gears. Symptoms: Difficulty shifting gears, loss of power. Solution: Replace the transmission. Estimated Cost to Fix: $2,000 - $3,000
• Transmission fluid leak: The transmission fluid may leak from the transmission pan or other seals. Symptoms: Transmission fluid leak, loss of power. Solution: Replace the transmission pan gasket or other seals. Estimated Cost to Fix: $200 - $500

Five-Speed Manual Transmission

• Clutch failure: The clutch may fail, causing the vehicle to be unable to move. Symptoms: Difficulty shifting gears, slipping clutch. Solution: Replace the clutch. Estimated Cost to Fix: $500 - $1,000
• Transmission fluid leak: The transmission fluid may leak from the transmission pan or other seals. Symptoms: Transmission fluid leak, loss of power. Solution: Replace the transmission pan gasket or other seals. Estimated Cost to Fix: $200 - $500

Suspension

• Front suspension wear: The front suspension components, such as the ball joints and tie rods, may wear out over time. Symptoms: Loose or rattling suspension, poor handling, uneven tire wear. Solution: Replace the worn suspension components. Estimated Cost to Fix: $500 - $1,000
• Rear suspension wear: The rear suspension components, such as the leaf springs and shocks, may wear out over time. Symptoms: Loose or rattling suspension, poor handling, uneven tire wear. Solution: Replace the worn suspension components. Estimated Cost to Fix: $500 - $1,000

Electrical

• Alternator failure: The alternator may fail, causing the battery to not charge. Symptoms: Dim headlights, dead battery, electrical system failure. Solution: Replace the alternator. Estimated Cost to Fix: $500 - $1,000
• Starter failure: The starter may fail, causing the vehicle to be unable to start. Symptoms: Clicking noise when trying to start the vehicle, no engine noise. Solution: Replace the starter. Estimated Cost to Fix: $200 - $500
• Battery failure: The battery may fail, causing the vehicle to be unable to start. Symptoms: Dim headlights, dead battery, electrical system failure. Solution: Replace the battery. Estimated Cost to Fix: $100 - $200

Exterior

• Rust: The body of the B250 may rust over time, especially in areas where the paint is chipped or scratched. Symptoms: Rust spots on the body of the vehicle. Solution: Repair the rust by sanding, priming, and painting the affected areas. Estimated Cost to Fix: $500 - $1,000+
• Paint fading: The paint on the B250 may fade over time, especially in areas that are exposed to the sun. Symptoms: Faded paint on the body of the vehicle. Solution: Repaint the affected areas. Estimated Cost to Fix: $500 - $1,000+

Interior

• Dashboard cracking: The dashboard of the B250 may crack over time, especially in areas that are exposed to the sun. Symptoms: Cracks in the dashboard. Solution: Replace the dashboard. Estimated Cost to Fix: $500 - $1,000
• Seat upholstery tearing: The seat upholstery of the B250 may tear over time, especially if it is made of a low-quality material. Symptoms: Tears in the seat upholstery. Solution: Replace the seat upholstery. Estimated Cost to Fix: $200 - $500
• Carpet fading: The carpet of the B250 may fade over time, especially in areas that are exposed to the sun. Symptoms: Faded carpet in the interior of the vehicle. Solution: Replace the carpet. Estimated Cost to Fix: $200 - $500

Summary

The 1991 Dodge B250 is a generally reliable vehicle, but it is not without its problems. The most common problems reported by owners include engine issues, transmission issues, suspension issues, electrical issues, exterior issues, and interior issues. The severity of the issues varies, but some of the more serious issues, such as engine failure and transmission failure, can be expensive to repair.