1991 Ford CL9000

Introduction

The 1991 Ford CL9000 is a heavy-duty pickup truck that was available with a variety of engine and transmission options. The most popular engine option was the 7.3L diesel V8, which produced 215 horsepower and 440 lb-ft of torque. The CL9000 was also available with a 6.9L diesel V8, a 7.5L gasoline V8, and a 5.8L gasoline V8. The CL9000 was offered with a 5-speed manual transmission, a 6-speed manual transmission, and a 4-speed automatic transmission.

The Ford CL9000 is known for its ruggedness and reliability. However, like all vehicles, it has some common issues that owners should be aware of.

Engine

• 7.3L Diesel V8
  • Injection Pump Failure
    • Description/Symptoms: The injection pump fails, causing the engine to die while driving.
    • Solution: Replace the injection pump.
    • Estimated Cost to Fix: $2,000 - $3,000+
    • Recalls: None Found
  • Head Gasket Failure
    • Description/Symptoms: The head gasket fails, causing the vehicle to overheat and consume coolant.
    • Solution: Replace the head gasket.
    • Estimated Cost to Fix: $1,500 - $2,500+
    • Recalls: None Found
  • Turbocharger Failure
    • Description/Symptoms: The turbocharger fails, causing a loss of power and increased smoke emissions.
    • Solution: Replace the turbocharger.
    • Estimated Cost to Fix: $1,000 - $2,000+
    • Recalls: None Found
• 6.9L Diesel V8
  • Injector Failure
    • Description/Symptoms: The injectors fail, causing the engine to run rough and lose power.
    • Solution: Replace the injectors.
    • Estimated Cost to Fix: $500 - $1,000+
    • Recalls: None Found
  • Glow Plug Failure
    • Description/Symptoms: The glow plugs fail, making it difficult to start the engine in cold weather.
    • Solution: Replace the glow plugs.
    • Estimated Cost to Fix: $200 - $400+
    • Recalls: None Found
• 7.5L Gasoline V8
  • Ignition Coil Failure
    • Description/Symptoms: The ignition coils fail, causing the engine to misfire and run poorly.
    • Solution: Replace the ignition coils.
    • Estimated Cost to Fix: $100 - $200+
    • Recalls: None Found
  • Fuel Pump Failure
    • Description/Symptoms: The fuel pump fails, causing the engine to die while driving.
    • Solution: Replace the fuel pump.
    • Estimated Cost to Fix: $500 - $1,000+
    • Recalls: None Found
• 5.8L Gasoline V8
  • Intake Manifold Gasket Failure
    • Description/Symptoms: The intake manifold gasket fails, causing the engine to run rough and lose power.
    • Solution: Replace the intake manifold gasket.
    • Estimated Cost to Fix: $300 - $500+
    • Recalls: None Found
  • Water Pump Failure
    • Description/Symptoms: The water pump fails, causing the engine to overheat.
    • Solution: Replace the water pump.
    • Estimated Cost to Fix: $200 - $400+
    • Recalls: None Found

Transmission

• 5-Speed Manual Transmission
  • Synchronizer Failure
    • Description/Symptoms: The synchronizers fail, making it difficult to shift gears.
    • Solution: Replace the synchronizers.
    • Estimated Cost to Fix: $500 - $1,000+
    • Recalls: None Found
  • Clutch Failure
    • Description/Symptoms: The clutch fails, making it impossible to shift gears.
    • Solution: Replace the clutch.
    • Estimated Cost to Fix: $500 - $1,000+
    • Recalls: None Found
• 6-Speed Manual Transmission
  • Bearing Failure
    • Description/Symptoms: The bearings fail, causing the transmission to make noise and vibrate.
    • Solution: Replace the bearings.
    • Estimated Cost to Fix: $500 - $1,000+
    • Recalls: None Found
  • Shift Fork Failure
    • Description/Symptoms: The shift fork fails, making it difficult to shift gears.
    • Solution: Replace the shift fork.
    • Estimated Cost to Fix: $300 - $500+
    • Recalls: None Found
• 4-Speed Automatic Transmission
  • Torque Converter Failure
    • Description/Symptoms: The torque converter fails, causing the transmission to slip and shudder.
    • Solution: Replace the torque converter.
    • Estimated Cost to Fix: $1,000 - $2,000+
    • Recalls: None Found
  • Valve Body Failure
    • Description/Symptoms: The valve body fails, causing the transmission to shift erratically.
    • Solution: Replace the valve body.
    • Estimated Cost to Fix: $500 - $1,000+
    • Recalls: None Found

Suspension

• No Issues Found

Electrical

• Alternator Failure
  • Description/Symptoms: The alternator fails, causing the battery to drain and the vehicle to die.
  • Solution: Replace the alternator.
  • Estimated Cost to Fix: $500 - $1,000+
  • Recalls: None Found
• Starter Failure
  • Description/Symptoms: The starter fails, making it impossible to start the vehicle.
  • Solution: Replace the starter.
  • Estimated Cost to Fix: $300 - $500+
  • Recalls: None Found

Exterior

• No Issues Found

Interior

• HVAC System Failure
  • Description/Symptoms: The HVAC system fails, causing the vehicle to overheat or get cold.
  • Solution: Repair or replace the HVAC system.
  • Estimated Cost to Fix: $500 - $1,000+
  • Recalls: None Found
• Power Window Failure
  • Description/Symptoms: The power window motor or switch fails, making it impossible to open or close the windows.
  • Solution: Replace the power window motor or switch.
  • Estimated Cost to Fix: $200 - $400+
  • Recalls: None Found

Summary

The Ford CL9000 is a reliable and rugged pickup truck. However, like all vehicles, it has some common issues that owners should be aware of. The most common issues affect the engine, transmission, and electrical system. The severity of these issues can vary, and the cost to fix them can be significant. Potential buyers should be aware of these issues before purchasing a CL9000.