1991 Ford E-250 Econoline

Introduction

The 1991 Ford E-250 Econoline is a full-size van available with several engine and transmission options. It offers spacious seating and cargo capacity, making it suitable for both commercial and personal use. However, like any vehicle, it has some common issues.

Engine

5.0L V8

• Intake manifold gasket failure
  • Symptoms: Coolant leaks, overheating, loss of power
  • Solution: Replace intake manifold gasket
  • Estimated Cost to Fix: $500 - $800+
  • Recalls: NHTSA Campaign ID 03V047000

5.8L V8

• EGR valve failure
  • Symptoms: Rough idling, poor acceleration, increased emissions
  • Solution: Replace EGR valve
  • Estimated Cost to Fix: $200 - $300+
  • Recalls: None Found

Transmission

AOD 4-speed automatic

• Torque converter failure
  • Symptoms: Slipping, shuddering, overheating
  • Solution: Replace torque converter
  • Estimated Cost to Fix: $1,000 - $1,500+
  • Recalls: None Found

E4OD 4-speed automatic

• Overdrive clutch failure
  • Symptoms: Loss of overdrive gear, harsh shifting
  • Solution: Rebuild or replace transmission
  • Estimated Cost to Fix: $1,500 - $2,000+
  • Recalls: None Found

Suspension

• Leaf spring failure
  • Symptoms: Sagging suspension, rough ride, uneven tire wear
  • Solution: Replace leaf springs
  • Estimated Cost to Fix: $500 - $800+
  • Recalls: None Found
• Ball joint failure
  • Symptoms: Clunking or popping noises when turning, loose steering
  • Solution: Replace ball joints
  • Estimated Cost to Fix: $200 - $400+
  • Recalls: None Found

Electrical

• Battery drain
  • Symptoms: Battery dies quickly, even when vehicle is not running
  • Solution: Test electrical system for parasitic draw
  • Estimated Cost to Fix: $50 - $200+
  • Recalls: None Found
• Alternator failure
  • Symptoms: Dimming lights, loss of electrical power
  • Solution: Replace alternator
  • Estimated Cost to Fix: $300 - $500+
  • Recalls: None Found

Exterior

• Door handle failure
  • Symptoms: Handle breaks or becomes difficult to open
  • Solution: Replace door handle
  • Estimated Cost to Fix: $100 - $200+
  • Recalls: None Found
• Rust and corrosion
  • Symptoms: Rust spots on body panels, frame, or undercarriage
  • Solution: Repair or replace affected parts
  • Estimated Cost to Fix: Varies widely depending on severity
  • Recalls: None Found

Interior

• Dashboard cracking
  • Symptoms: Cracks appear on dashboard
  • Solution: Replace dashboard or use a cover
  • Estimated Cost to Fix: $200 - $500+
  • Recalls: None Found
• Seatbelt failure
  • Symptoms: Seatbelt retractor malfunctions or webbing tears
  • Solution: Replace seatbelt assembly
  • Estimated Cost to Fix: $200 - $400+
  • Recalls: NHTSA Campaign ID 01V176000, NHTSA Campaign ID 05V387000

Summary

While the 1991 Ford E-250 Econoline is a reliable vehicle overall, it has some potential issues that can be costly to repair. The most pressing concerns include potential transmission failure, suspension problems, and electrical issues. However, the cost of these repairs can vary depending on the specific issue and the extent of the damage. It is recommended to keep up with regular maintenance and to address any issues as soon as they arise to help prevent more severe problems and extend the life of the vehicle.