1991 Ford E-350 Econoline

Introduction:

The 1991 Ford E-350 Econoline is a full-size van available with various engine and transmission options. It is renowned for its spacious interior, robust construction, and versatility. However, like any vehicle, it may encounter specific issues that owners should be aware of.

Engine

5.8L V8

• Intake Manifold Gasket Failure:
  • Description/Symptoms: Coolant leaks, engine overheating, rough idle
  • Solution: Replace intake manifold gaskets
  • Estimated Cost to Fix: $500 - $1000
  • Recalls: None Found
• Head Gasket Failure:
  • Description/Symptoms: Engine overheating, loss of coolant, white smoke from exhaust
  • Solution: Replace head gaskets
  • Estimated Cost to Fix: $2000 - $3000+
  • Recalls: None Found

7.5L V8

• Throttle Position Sensor (TPS) Failure:
  • Description/Symptoms: Engine hesitation, stalling, poor fuel economy
  • Solution: Replace TPS
  • Estimated Cost to Fix: $150 - $300
  • Recalls: None Found

Gasoline Direct Injection (GDI) Engine

• Carbon Buildup on Intake Valves:
  • Description/Symptoms: Reduced engine power, rough idle, knocking
  • Solution: Clean intake valves
  • Estimated Cost to Fix: $300 - $600
  • Recalls: None Found

Transmission

E4OD Automatic Transmission

• Torque Converter Shudder:
  • Description/Symptoms: Vibration when accelerating, loss of power
  • Solution: Replace torque converter
  • Estimated Cost to Fix: $1000 - $2000
  • Recalls: 94V073000

Suspension

• Leaking Struts/Shocks:
  • Description/Symptoms: Bouncy ride, uneven tire wear, oil leaks
  • Solution: Replace struts/shocks
  • Estimated Cost to Fix: $500 - $1000 per axle
  • Recalls: None Found
• Sway Bar Link Failure:
  • Description/Symptoms: Clunking or rattling noises while turning, loose steering
  • Solution: Replace sway bar links
  • Estimated Cost to Fix: $100 - $200
  • Recalls: None Found

Electrical

• Alternator Failure:
  • Description/Symptoms: Dim headlights, battery warning light comes on, electrical accessories stop working
  • Solution: Replace alternator
  • Estimated Cost to Fix: $300 - $500
  • Recalls: None Found
• Starter Solenoid Failure:
  • Description/Symptoms: Starter clicks but engine won’t crank
  • Solution: Replace starter solenoid
  • Estimated Cost to Fix: $100 - $200
  • Recalls: None Found

Exterior

• Rusty Exhaust System:
  • Description/Symptoms: Rust spots, holes in exhaust pipes
  • Solution: Replace exhaust system
  • Estimated Cost to Fix: $500 - $1000
  • Recalls: None Found

Interior

• HVAC Blower Motor Failure:
  • Description/Symptoms: No air blowing from vents
  • Solution: Replace blower motor
  • Estimated Cost to Fix: $200 - $400
  • Recalls: None Found
• Power Window Failure:
  • Description/Symptoms: Windows won’t operate electrically
  • Solution: Repair or replace window motor
  • Estimated Cost to Fix: $200 - $500 per window
  • Recalls: None Found

Summary:

Overall, the 1991 Ford E-350 Econoline has some common issues to be aware of, particularly with the engine, transmission, and suspension. The severity and cost of these issues vary, ranging from minor to severe. Regular maintenance and preventive repairs can help mitigate these problems and extend the vehicle’s lifespan.