1991 Ford E-350 Econoline Club Wagon

Introduction:

The 1991 Ford E-350 Econoline Club Wagon is a versatile and spacious full-size van offered with a range of engine and transmission options. It boasts a roomy interior, durable construction, and powerful V8 engines. However, like any vehicle, it has its share of potential issues.

Engine

• 5.8L V8 EFI
  • Intake manifold gasket failure: Leaks coolant leading to overheating. Replace gaskets and related components. $500 - $1000+
  • Camshaft position sensor failure: Causes erratic engine operation and stalling. Replace sensor. $100 - $200+
• 7.5L V8
  • Cylinder head gasket failure: Leaks coolant and oil leading to overheating and engine damage. Replace gaskets and resurface heads. $1500 - $2500+
• 7.3L V8
  • Injector pump failure: Disrupts fuel delivery causing engine stalling. Replace pump and related components. $1000 - $2000+
  • Glow plug failure: Prevents engine from starting in cold weather. Replace glow plugs. $100 - $200+

Transmission

• E40D 4-speed automatic
  • Torque converter failure: Causes shuddering, slipping, or inability to engage gears. Replace torque converter. $800 - $1500+
  • Transmission filter clogging: Shortage of fluid leads to overheating and premature wear. Replace filter and fluid. $200 - $300+
• E40D 5-speed automatic
  • Overheating: Caused by faulty cooling lines or radiator. Inspect and replace as needed. $500 - $1000+
  • Shift solenoid failure: Disrupts transmission operation and causes hard shifting. Replace solenoid. $200 - $300+

Suspension

• Front ball joint wear: Loose or worn ball joints cause wandering and uneven tire wear. Replace ball joints. $200 - $400+
• Rear leaf spring failure: Springs can break or sag leading to instability and rough ride. Replace leaf springs. $400 - $800+

Electrical

• Alternator failure: Prevents battery from charging leading to electrical problems. Replace alternator. $200 - $400+
• Starter solenoid failure: Prevents engine from cranking. Replace solenoid. $100 - $200+

Exterior

• Sliding door malfunction: Door may stick or fail to slide open or closed. Repair or replace door rollers and tracks. $200 - $500+
• Rust underbody: Moisture and road salt can lead to corrosion. Clean and protect underbody with rust-resistant coatings. $500 - $1000+

Interior

• Dashboard lights failure: Burnt out bulbs or faulty wiring. Replace bulbs or repair wiring. $50 - $200+
• Climate control malfunction: Blower motor failure or clogged cabin filter can lead to inadequate heating or cooling. Replace blower motor or filter as needed. $100 - $300+

Summary:

While the 1991 Ford E-350 Econoline Club Wagon is a generally reliable vehicle, it can experience certain issues that can affect its performance and longevity. Engine and transmission problems can be costly to repair, while suspension and electrical issues can compromise safety. If you are considering purchasing one of these vans, be sure to have it thoroughly inspected and budget for potential repairs.