1991 Ford FT900

1991 Ford FT900

The 1991 Ford FT900 is a medium-duty commercial truck offered with multiple gasoline and diesel engine options mated to various transmission types. It is praised for its durability, reliability, and affordability, but has been criticized for its outdated interior and lack of modern features.

Engine

• 7.5L V8 Gasoline (225 hp, 440 lb-ft torque)
  • Blown Head Gasket
    • Description/Symptoms: Coolant and oil mixing, white smoke from exhaust, overheating
    • Solution: Replace head gasket
    • Estimated Cost to Fix: $1,000 - $2,000+
    • Recalls: None Found
  • Intake Manifold Gasket Leak
    • Description/Symptoms: Vacuum leak, rough idle, decreased performance
    • Solution: Replace intake manifold gasket
    • Estimated Cost to Fix: $300 - $600+
    • Recalls: None Found
• 7.3L V8 Diesel (215 hp, 420 lb-ft torque)
  • Injection Pump Failure
    • Description/Symptoms: Hard starting, loss of power, black smoke from exhaust
    • Solution: Replace injection pump
    • Estimated Cost to Fix: $1,500 - $2,500+
    • Recalls: None Found
  • Turbocharger Failure
    • Description/Symptoms: Loss of boost pressure, decreased performance, excessive smoke from exhaust
    • Solution: Replace turbocharger
    • Estimated Cost to Fix: $1,000 - $2,000+
    • Recalls: None Found
• 6.9L V8 Diesel (190 hp, 360 lb-ft torque)
  • Connecting Rod Bearing Failure
    • Description/Symptoms: Knocking or clunking noise from engine, loss of power
    • Solution: Replace connecting rod bearings
    • Estimated Cost to Fix: $1,500 - $2,500+
    • Recalls: None Found

Transmission

• 5-Speed Manual
  • Synchro Ring Failure
    • Description/Symptoms: Difficulty shifting gears, grinding noise while shifting
    • Solution: Replace synchro rings
    • Estimated Cost to Fix: $500 - $1,000+
    • Recalls: None Found
• 6-Speed Manual
  • Transmission Fluid Leak
    • Description/Symptoms: Leaking fluid from transmission, difficulty shifting gears
    • Solution: Replace transmission fluid seal
    • Estimated Cost to Fix: $200 - $500+
    • Recalls: None Found
• Automatic
  • Torque Converter Failure
    • Description/Symptoms: Loss of power, shuddering or slipping while driving
    • Solution: Replace torque converter
    • Estimated Cost to Fix: $1,000 - $2,000+
    • Recalls: None Found

Suspension

• Front Axle
  • Ball Joint Failure
    • Description/Symptoms: Knocking or clunking noise from suspension, uneven tire wear
    • Solution: Replace ball joints
    • Estimated Cost to Fix: $500 - $1,000+
    • Recalls: None Found
• Rear Axle
  • Spring Breakage
    • Description/Symptoms: Clunking noise from rear of vehicle, uneven ride height
    • Solution: Replace springs
    • Estimated Cost to Fix: $300 - $600+
    • Recalls: None Found

Electrical

• Battery
  • Battery Failure
    • Description/Symptoms: Difficulty starting vehicle, flickering lights
    • Solution: Replace battery
    • Estimated Cost to Fix: $100 - $200+
    • Recalls: None Found
• Alternator
  • Alternator Failure
    • Description/Symptoms: Dimming lights, electrical problems
    • Solution: Replace alternator
    • Estimated Cost to Fix: $500 - $1,000+
    • Recalls: None Found
• Starter
  • Starter Failure
    • Description/Symptoms: Difficulty starting vehicle, clicking noise from starter
    • Solution: Replace starter
    • Estimated Cost to Fix: $300 - $600+
    • Recalls: None Found

Exterior

• Headlights
  • Headlight Bulb Failure
    • Description/Symptoms: Dim or non-functional headlights
    • Solution: Replace headlight bulbs
    • Estimated Cost to Fix: $50 - $100+
    • Recalls: None Found
• Tail Lights
  • Tail Light Lens Damage
    • Description/Symptoms: Broken or cracked tail light lenses
    • Solution: Replace tail light lenses
    • Estimated Cost to Fix: $200 - $400+
    • Recalls: None Found

Interior

• Dashboard
  • Climate Control Failure
    • Description/Symptoms: Malfunctioning heater or air conditioner
    • Solution: Replace climate control unit
    • Estimated Cost to Fix: $500 - $1,000+
    • Recalls: None Found
• Seats
  • Fabric Seat Tearing
    • Description/Symptoms: Torn or ripped fabric seats
    • Solution: Repair or replace seat covers
    • Estimated Cost to Fix: $200 - $500+
    • Recalls: None Found
• Armrests
  • Armrest Pad Detachment
    • Description/Symptoms: Loose or detached armrest pads
    • Solution: Reattach or replace armrest pads
    • Estimated Cost to Fix: $100 - $200+
    • Recalls: None Found

Summary

The 1991 Ford FT900 is a reliable and durable commercial truck with affordable maintenance costs. However, it is prone to some common issues, particularly with its engine and suspension components. The severity of these issues varies, with engine issues being the most costly and time-consuming to repair. Overall, the FT900 remains a dependable option for its intended purposes, but potential buyers should be aware of its potential issues.