1991 Volvo 240

Vehicle Introduction:

The 1991 Volvo 240 is a reliable and sturdy vehicle known for its exceptional safety features and boxy design. It offers a smooth ride and is popular for its durability. The 240 is available with two engine options: a 2.3L naturally aspirated inline-four and a 2.3L turbocharged inline-four. Both engines are paired with a 4-speed manual transmission or an optional 3-speed automatic transmission.

Engine

2.3L Naturally Aspirated Inline-Four

• Intake Manifold Gasket Failure:
  • Description/Symptoms: Coolant leaks, rough idle, loss of power
  • Solution: Replace intake manifold gasket
  • Estimated Cost to Fix: $200 - $400
  • Recalls: None Found
• Cylinder Head Gasket Failure:
  • Description/Symptoms: Overheating, white smoke from exhaust, coolant leaks
  • Solution: Replace cylinder head gasket
  • Estimated Cost to Fix: $800 - $1200
  • Recalls: None Found

2.3L Turbocharged Inline-Four

• Turbocharger Failure:
  • Description/Symptoms: Loss of boost pressure, decreased performance
  • Solution: Replace turbocharger
  • Estimated Cost to Fix: $800 - $1500
  • Recalls: None Found
• Oil Line Leak:
  • Description/Symptoms: Oil leaks from oil line
  • Solution: Replace oil line
  • Estimated Cost to Fix: $100 - $250
  • Recalls: None Found

Transmission

4-Speed Manual Transmission

• Synchronizer Ring Wear:
  • Description/Symptoms: Difficulty shifting gears, especially when downshifting
  • Solution: Replace synchronizer rings
  • Estimated Cost to Fix: $300 - $600
  • Recalls: None Found

3-Speed Automatic Transmission

• Transmission Fluid Leaks:
  • Description/Symptoms: Leaking transmission fluid, slipping gears
  • Solution: Replace transmission fluid lines or seals
  • Estimated Cost to Fix: $200 - $350
  • Recalls: None Found
• Solenoid Failure:
  • Description/Symptoms: Harsh shifting, delayed engagement
  • Solution: Replace solenoid
  • Estimated Cost to Fix: $300 - $500
  • Recalls: None Found

Suspension

No Issues Found

Electrical

• Alternator Failure:
  • Description/Symptoms: Dim headlights, flickering gauges, starting problems
  • Solution: Replace alternator
  • Estimated Cost to Fix: $400 - $600
  • Recalls: 11V160000
• Window Motor Failure:
  • Description/Symptoms: Power windows not working
  • Solution: Replace window motor
  • Estimated Cost to Fix: $150 - $300
  • Recalls: None Found

Exterior

No Issues Found

Interior

• Dashboard Cracks:
  • Description/Symptoms: Cracks on the dashboard
  • Solution: Replace dashboard
  • Estimated Cost to Fix: $300 - $600
  • Recalls: None Found

Summary:

The 1991 Volvo 240 is a reliable vehicle, but it is not without its issues. Common engine problems include intake manifold gasket failure and cylinder head gasket failure. Transmission issues include synchronizer ring wear and solenoid failure. Electrical issues such as alternator failure and window motor failure are also reported. Overall, the issues with the 240 are not severe and most repairs can be done at a reasonable cost.