1992 Ford FT900
Introduction:
The 1992 Ford FT900 was a heavy-duty truck offered with a variety of engine and transmission options. It was praised for its powerful engines and rugged design but criticized for its poor fuel economy and uncomfortable interior.
Engine
- 7.3L V8 Diesel:
- Blown head gaskets: Symptoms include white smoke from the exhaust, coolant loss, and overheating. Requires replacement of the head gaskets. $1000 - $2000+
- Turbocharger failure: Symptoms include loss of power, black smoke from the exhaust, and increased oil consumption. Requires replacement of the turbocharger. $1500 - $3000+
- 10.0L V8 Diesel:
- Injection pump issues: Symptoms include hard starting, black smoke from the exhaust, and loss of power. Requires replacement of the injection pump. $2000 - $3000+
Transmission
- 5-speed Manual:
- Grinding gears: Symptoms include difficulty shifting gears and grinding noises. Requires replacement of the synchronizers. $500 - $1500+
- 6-speed Manual:
- Transmission failure: Symptoms include loss of gears, grinding noises, and difficulty shifting. Requires a complete transmission rebuild or replacement. $3000 - $5000+
Suspension
- Leaf spring breakage: Symptoms include sagging or uneven ride height. Requires replacement of the broken leaf springs. $500 - $1000+
- Shock absorber failure: Symptoms include a rough ride, poor handling, and increased braking distance. Requires replacement of the shock absorbers. $200 - $500+
Electrical
- Alternator failure: Symptoms include dim headlights, battery discharge, and warning lights on the dashboard. Requires replacement of the alternator. $300 - $700+
- Starter failure: Symptoms include difficulty starting the engine or no crank at all. Requires replacement of the starter. $200 - $500+
Exterior
- Rust: Symptoms can range from surface rust to extensive corrosion. Requires repair or replacement of affected parts. $500 - $5000+
Interior
- Cracking dashboard: Symptoms include cracks or splits in the dashboard. Requires replacement of the dashboard. $500 - $1000+
- HVAC system failure: Symptoms can range from no air flow to malfunctioning controls. Requires repair or replacement of the HVAC components. $500 - $2000+
Summary:
The 1992 Ford FT900 had numerous issues related to its engines, transmissions, and other components. The severity of the issues varied from minor annoyances to potentially catastrophic failures. Repair costs could range from a few hundred dollars to several thousand dollars, depending on the issue and the extent of the damage. Overall, the FT900 was a reliable workhorse but required regular maintenance and repairs to prevent costly problems.