1992 Ford P-350

Introduction:

The 1992 Ford P-350 was a commercial-grade pickup truck offered with various engine and transmission options. Praised for its hauling and towing capabilities, the P-350 was also criticized for its lack of refinement and limited fuel efficiency.

Engine

7.3L Power Stroke Turbo Diesel

• Injector Failure: Injector O-rings fail, causing fuel leaks. Symptoms include rough idling, reduced power, and increased fuel consumption. Solution: Replace failed injectors and O-rings. Estimated Cost to Fix: $600 - $1,200+
• Turbocharger Failure: Turbocharger bearings or seals fail, resulting in loss of boost and reduced engine performance. Solution: Replace turbocharger. Estimated Cost to Fix: $1,000 - $2,000+
• High-Pressure Oil Pump Failure: Pump gears wear out, causing reduced oil pressure. Symptoms include engine knocking, loss of power, and eventual engine failure. Solution: Replace oil pump. Estimated Cost to Fix: $400 - $800+

460ci V8

• Rocker Arm Failure: Rocker arms and shafts wear out prematurely, causing engine noise, loss of power, and potential valve damage. Solution: Replace failed rocker arms and shafts. Estimated Cost to Fix: $500 - $1,000+
• Intake Manifold Gasket Failure: Gasket fails, causing coolant or vacuum leaks. Symptoms include overheating, rough idling, and decreased engine performance. Solution: Replace intake manifold gasket. Estimated Cost to Fix: $200 - $400+

Transmission

E4OD Automatic

• Transmission Slipping: Transmission bands or clutches fail, causing loss of power and delayed shifting. Solution: Rebuild or replace transmission. Estimated Cost to Fix: $2,000 - $4,000+
• Torque Converter Failure: Torque converter clutches or bearings fail, resulting in transmission shudder, vibration, or loss of power. Solution: Replace torque converter. Estimated Cost to Fix: $600 - $1,200+
• Shift Solenoid Failure: Solenoids malfunction, causing erratic shifting, delayed engagement, or transmission overheating. Solution: Replace failed solenoids. Estimated Cost to Fix: $100 - $200+

ZF S6-650 Manual

• Clutch Failure: Clutch disc or pressure plate wears out, causing slipping, vibration, or difficulty shifting. Solution: Replace clutch kit. Estimated Cost to Fix: $400 - $800+
• Transmission Mount Failure: Transmission mount breaks or deteriorates, causing vibration and excessive noise. Solution: Replace transmission mount. Estimated Cost to Fix: $100 - $200+

Suspension

• Front Ball Joint Failure: Ball joints wear out, causing loose steering, clunking noises, and uneven tire wear. Solution: Replace ball joints. Estimated Cost to Fix: $200 - $400+
• Rear Leaf Spring Failure: Leaf springs break or sag, reducing load capacity and causing poor handling. Solution: Replace leaf springs. Estimated Cost to Fix: $400 - $800+
• Shock Absorber Failure: Shocks lose their damping ability, resulting in a rough ride, poor handling, and premature tire wear. Solution: Replace shock absorbers. Estimated Cost to Fix: $200 - $400+

Electrical

• Alternator Failure: Alternator bearings or diodes fail, resulting in reduced or no power to the electrical system. Symptoms include dim lights, battery discharge, or no-start condition. Solution: Replace alternator. Estimated Cost to Fix: $300 - $600+
• Battery Failure: Battery loses its ability to hold a charge or fails prematurely. Symptoms include difficulty starting, dim lights, or no power to the electrical system. Solution: Replace battery. Estimated Cost to Fix: $100 - $200+
• Wiring Harness Issues: Wiring harness connections corrode or short, causing electrical malfunctions such as flashing lights, intermittent power loss, or no-start condition. Solution: Repair or replace damaged wiring. Estimated Cost to Fix: $200 - $600+

Exterior

• Rust: Frame and body panels are prone to rust, especially in areas with harsh weather conditions. Symptoms include bubbling paint, rust holes, or structural damage. Solution: Rust repair or preventive measures. Estimated Cost to Fix: Varies widely depending on the severity and location of rust.

Interior

• Seat Heater Failure: Seat heaters fail to provide heat, causing discomfort in cold weather. Solution: Diagnose and repair faulty heating element or wiring. Estimated Cost to Fix: $100 - $300+
• Power Window Failure: Motors or switches fail, causing windows to become inoperable. Solution: Replace failed components. Estimated Cost to Fix: $200 - $400+

Summary:

The 1992 Ford P-350 had several known issues, primarily with its engine, transmission, and suspension components. While some issues were relatively minor and inexpensive to fix, others could be more severe and costly. Overall, the P-350’s reliability was considered average by industry standards.