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1996 Chevrolet C35

Introduction:

The 1996 Chevrolet C35 is a heavy-duty pickup truck with a 6.5L V8 diesel engine and a 4-speed automatic transmission. It offers a comfortable interior and strong performance but can experience some issues as it ages.

Engine:

  • 6.5L V8 Diesel Engine:

    • Injection Pump Failure:
      • Description/Symptoms: Difficulty starting, reduced power, black smoke from exhaust
      • Solution: Replace injection pump
      • Estimated Cost to Fix: $1,500 - $2,000+
      • Recalls: None Found
    • Head Gasket Failure:
      • Description/Symptoms: Coolant leaks, overheating, white smoke from exhaust
      • Solution: Replace head gaskets
      • Estimated Cost to Fix: $1,000 - $1,500
      • Recalls: None Found
    • Turbocharger Failure:
      • Description/Symptoms: Reduced power, black smoke from exhaust, whistling sound
      • Solution: Replace turbocharger
      • Estimated Cost to Fix: $1,000 - $2,000+
      • Recalls: None Found

Transmission:

  • 4-Speed Automatic Transmission:

    • Transmission Slippage:
      • Description/Symptoms: Hesitation when shifting, loss of power
      • Solution: Rebuild or replace transmission
      • Estimated Cost to Fix: $2,000 - $3,000+
      • Recalls: None Found

Suspension:

  • Front Suspension:
    • Lower Ball Joint Failure:
      • Description/Symptoms: Clunking noises when turning or braking, loose steering
      • Solution: Replace lower ball joints
      • Estimated Cost to Fix: $200 - $300
      • Recalls: None Found
  • Rear Suspension:
    • Leaf Spring Sagging:
      • Description/Symptoms: Decreased ride height, uneven tire wear
      • Solution: Replace leaf springs
      • Estimated Cost to Fix: $400 - $600
      • Recalls: None Found

Electrical:

  • Battery Drain:
    • Description/Symptoms: Battery goes dead after several days of sitting
    • Solution: Test and replace faulty electrical components or parasitic power drain
    • Estimated Cost to Fix: $100 - $500
    • Recalls: None Found
  • Alternator Failure:
    • Description/Symptoms: Dim headlights, flickering dashboard lights, difficulty starting
    • Solution: Replace alternator
    • Estimated Cost to Fix: $300 - $500
    • Recalls: None Found

Exterior:

  • Rust:
    • Description/Symptoms: Rust spots on body panels, frame, and suspension components
    • Solution: Repair or replace affected parts
    • Estimated Cost to Fix: Varies depending on severity
    • Recalls: None Found

Interior:

  • HVAC Malfunction:
    • Description/Symptoms: Weak or no airflow from vents, temperature control issues
    • Solution: Diagnose and repair HVAC system components
    • Estimated Cost to Fix: $200 - $600
    • Recalls: None Found

Summary:

The 1996 Chevrolet C35 can experience moderate to severe issues with its engine, transmission, and electrical system. Injection pump failure, transmission slippage, and electrical drain are among the most common problems. Repairs can be costly, but many of the issues are avoidable with proper maintenance and repairs.

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