1996 Dodge B2500

Introduction

The 1996 Dodge B2500 is a versatile workhorse available with a variety of engine and transmission options. The most popular option is the 5.9L V8, which produces 230 horsepower and 360 lb-ft of torque. Other engine options include a 3.9L V6 and a 5.2L V8. The B2500 is offered with a choice of manual or automatic transmissions.

Despite its rugged and capable nature, the 1996 Dodge B2500 has experienced several issues over the years. Some of the most common problems include:

Engine

• 5.9L V8
  • Intake manifold gasket failure: Symptoms include coolant leaks and overheating. The solution is to replace the intake manifold gasket. Estimated cost to fix: $500 - $1000+
  • Head gasket failure: Symptoms include coolant leaks, overheating, and white smoke from the exhaust. The solution is to replace the head gasket. Estimated cost to fix: $1000 - $2000+
• 3.9L V6
  • Timing chain failure: Symptoms include a rattling noise from the engine and a loss of power. The solution is to replace the timing chain. Estimated cost to fix: $500 - $1000
• 5.2L V8
  • Cam sensor failure: Symptoms include a rough idle and a loss of power. The solution is to replace the cam sensor. Estimated cost to fix: $200 - $500
  • Oil pump failure: Symptoms include a loss of oil pressure and engine damage. The solution is to replace the oil pump. Estimated cost to fix: $500 - $1000

Transmission

• 4-speed automatic transmission
  • Torque converter failure: Symptoms include slipping gears and a loss of power. The solution is to replace the torque converter. Estimated cost to fix: $1000 - $2000
• 5-speed manual transmission:
  • Synchronizer failure: Symptoms include difficulty shifting gears. The solution is to replace the synchronizer. Estimated cost to fix: $200 - $500

Suspension

• Front suspension:
  • Ball joint failure: Symptoms include a clunking noise from the front end and a loss of alignment. The solution is to replace the ball joints. Estimated cost to fix: $200 - $500
  • Strut failure: Symptoms include a rough ride and a loss of handling. The solution is to replace the struts. Estimated cost to fix: $500 - $1000
• Rear suspension:
  • Leaf spring failure: Symptoms include a sagging rear end and a loss of load capacity. The solution is to replace the leaf springs. Estimated cost to fix: $500 - $1000

Electrical

• Alternator failure: Symptoms include dim lights, a weak battery, and a loss of electrical power. The solution is to replace the alternator. Estimated cost to fix: $300 - $600
• Starter failure: Symptoms include a clicking noise when starting the engine and a failure to start. The solution is to replace the starter. Estimated cost to fix: $200 - $500
• Battery failure: Symptoms include a weak battery and a loss of electrical power. The solution is to replace the battery. Estimated cost to fix: $100 - $200

Exterior

• Rust: The 1996 Dodge B2500 is prone to rust, especially on the body panels and frame. The solution is to prevent or repair rust damage. Estimated cost to fix: Varies depending on the severity of the damage
• Door handle failure: Symptoms include a broken door handle and a difficulty opening the door. The solution is to replace the door handle. Estimated cost to fix: $100 - $200

Interior

• Seat cushion failure: Symptoms include a sagging or torn seat cushion. The solution is to replace the seat cushion. Estimated cost to fix: $200 - $500
• Dashboard cracking: Symptoms include cracks on the dashboard. The solution is to repair or replace the dashboard. Estimated cost to fix: $200 - $500+

Summary

The 1996 Dodge B2500 is a rugged and capable workhorse, but it has experienced several issues over the years. Some of the most common problems include engine and transmission failures, suspension problems, electrical issues, and rust. The severity and cost of these issues can vary depending on the specific problem and the vehicle’s condition.