1996 Ford B800
Introduction:
The 1996 Ford B800 is a heavy-duty commercial vehicle offered with a variety of engine and transmission options. The 7.3L Power Stroke diesel engine is a popular choice, producing 235 horsepower and 505 lb-ft of torque. Other engine options include a 6.8L gasoline V10 and a 7.3L gasoline V8. Transmission options include a 5-speed manual, a 4-speed automatic, and a 6-speed manual.
Owners of the 1996 Ford B800 appreciate the vehicle’s durability and versatility. However, some owners have reported issues with certain components.
Engine
7.3L Power Stroke Diesel
- Turbocharger failure: The turbocharger may fail, causing loss of power. The turbocharger and related components must be replaced. $1,500 - $3,000+
- Injector failure: The fuel injectors may fail, causing poor engine performance and black smoke. The injectors must be replaced. $1,000 - $2,000+
- High-pressure oil pump failure: The high-pressure oil pump may fail, causing loss of oil pressure. The pump must be replaced. $800 - $1,500+
6.8L Gasoline V10
- Intake manifold gasket failure: The intake manifold gasket may fail, causing coolant and oil leaks. The gasket must be replaced. $500 - $1,000+
7.3L Gasoline V8
- Spark plug blowout: The spark plugs may blow out, causing engine damage. The spark plugs and cylinder heads must be replaced. $2,000 - $4,000+
Transmission
5-Speed Manual
- Clutch failure: The clutch may wear out or fail, causing difficulty shifting gears. The clutch must be replaced. $800 - $1,500+
4-Speed Automatic
- Overdrive failure: The overdrive unit may fail, causing loss of power. The transmission must be rebuilt or replaced. $2,000 - $4,000+
Suspension
Front Suspension
- Ball joint failure: The ball joints may wear out or fail, causing the vehicle to pull to one side. The ball joints must be replaced. $400 - $800+
Rear Suspension
- Leaf spring breakage: The leaf springs may break, causing the vehicle to sag. The leaf springs must be replaced. $600 - $1,200+
Electrical
- Alternator failure: The alternator may fail, causing the vehicle to lose power. The alternator must be replaced. $500 - $1,000+
- Starter failure: The starter may fail, preventing the engine from starting. The starter must be replaced. $300 - $600+
Exterior
- Rust: The body panels may rust, especially in areas exposed to road salt. The rusted panels must be replaced or repaired. $500 - $2,000+
Interior
- Door lock failure: The door locks may fail, preventing the doors from opening or closing. The door lock actuators must be replaced. $200 - $400+
- Window regulator failure: The window regulators may fail, preventing the windows from opening or closing. The window regulators must be replaced. $400 - $800+
Summary
The 1996 Ford B800 is a durable and versatile vehicle, but it is not without its issues. Owners should be aware of potential problems with the engine, transmission, suspension, electrical system, and interior. While some of these issues are relatively minor and inexpensive to fix, others can be more severe and costly.