1996 Ford E-250 Econoline

Introduction

The 1996 Ford E-250 Econoline is a full-size van available with various engine and transmission options. The 4.9L V8 produces 200 horsepower and 305 lb-ft of torque, while the 5.8L V8 produces 235 horsepower and 350 lb-ft of torque. Transmission choices include a 4-speed automatic (E4OD) and a 5-speed manual. Owners appreciate the van’s spacious interior, powerful engines, and reliability, but some have encountered certain issues.

Engine

4.9L V8

• Intake Manifold Gasket Failure
  • Description/Symptoms: Coolant leaks, overheating, rough idle
  • Solution: Replace intake manifold gasket
  • Estimated Cost to Fix: $300 - $500+
  • Recalls: None Found
• Cylinder Head Warping
  • Description/Symptoms: Oil leaks, coolant leaks, loss of compression
  • Solution: Resurface or replace cylinder heads
  • Estimated Cost to Fix: $1,000 - $2,000+
  • Recalls: None Found

5.8L V8

• Spark Plug Blowout
  • Description/Symptoms: Misfires, rough idle, decreased engine power
  • Solution: Replace spark plugs with updated version
  • Estimated Cost to Fix: $100 - $200+ per cylinder
  • Recalls: None Found

Transmission

4-Speed Automatic (E4OD)

• Pump Failure
  • Description/Symptoms: No gear engagement, transmission slipping
  • Solution: Replace transmission pump
  • Estimated Cost to Fix: $500 - $800+
  • Recalls: None Found
• Solenoid Failure
  • Description/Symptoms: Intermittent gear engagement, harsh shifting
  • Solution: Replace failed solenoid
  • Estimated Cost to Fix: $200 - $400+
  • Recalls: None Found

5-Speed Manual

• No Issues Found

Suspension

• Leaf Spring Breakage
  • Description/Symptoms: Squeaking, rattling, decreased ride height
  • Solution: Replace broken leaf spring
  • Estimated Cost to Fix: $200 - $400+ per leaf spring
  • Recalls: None Found

Electrical

• Alternator Failure
  • Description/Symptoms: Dimming headlights, electrical system malfunctions
  • Solution: Replace alternator
  • Estimated Cost to Fix: $300 - $500+
  • Recalls: None Found
• Battery Discharge
  • Description/Symptoms: Dead battery, electrical system not functioning
  • Solution: Diagnose and repair electrical drain
  • Estimated Cost to Fix: $100 - $500+
  • Recalls: None Found

Exterior

• Tailgate Corrosion
  • Description/Symptoms: Rust and corrosion around tailgate
  • Solution: Replace tailgate
  • Estimated Cost to Fix: $500 - $1,000+
  • Recalls: None Found
• Sliding Door Binding
  • Description/Symptoms: Difficulty opening or closing sliding door
  • Solution: Lubricate or adjust door mechanism
  • Estimated Cost to Fix: $100 - $200+
  • Recalls: None Found

Interior

• Dashboard Cracking
  • Description/Symptoms: Cracks and deterioration of dashboard
  • Solution: Replace dashboard
  • Estimated Cost to Fix: $500 - $1,000+
  • Recalls: None Found
• Power Window Failure
  • Description/Symptoms: Inoperable power windows
  • Solution: Replace power window motor or switch
  • Estimated Cost to Fix: $200 - $400+
  • Recalls: None Found

Summary

While the 1996 Ford E-250 Econoline is generally reliable, it has experienced some issues over the years. Engine issues can be costly to fix, particularly cylinder head warping. Transmission issues are less severe but can still be expensive to repair. Electrical problems are fairly common but can often be resolved for a reasonable price. Some exterior and interior issues, such as tailgate corrosion and dashboard cracking, may not affect vehicle functionality but can diminish its appearance. Overall, the severity of the issues varies, and some may not occur on all vehicles. Potential buyers should carefully consider these issues before purchasing a used E-250 Econoline.