1996 Ford E-350 Econoline

The 1996 Ford E-350 Econoline is a full-size van that was available with a variety of engine and transmission options. It was a popular choice for families and businesses alike, and it is still a common sight on the road today.

The E-350 Econoline was offered with a choice of three engines: a 4.9L inline-six, a 5.8L V8, and a 7.5L V8. The 4.9L inline-six produced 205 horsepower and 290 lb-ft of torque, while the 5.8L V8 produced 215 horsepower and 325 lb-ft of torque. The 7.5L V8 was the most powerful engine available, producing 245 horsepower and 380 lb-ft of torque.

The E-350 Econoline was also offered with a choice of three transmissions: a 4-speed automatic, a 5-speed manual, and a 6-speed manual. The 4-speed automatic was the most popular transmission choice, while the 5-speed manual was only available with the 4.9L inline-six engine. The 6-speed manual was only available with the 7.5L V8 engine.

Overall, the 1996 Ford E-350 Econoline is a reliable and versatile vehicle. It is a good choice for families and businesses alike, and it is still a common sight on the road today.

Engine

4.9L Inline-Six

• Intake manifold gasket failure
  • Description/Symptoms: Coolant and oil leaks, overheating, engine misfire
  • Solution: Replace intake manifold gasket
  • Estimated Cost to Fix: $500 - $1,000
  • Recalls: None Found
• Head gasket failure
  • Description/Symptoms: Coolant and oil leaks, overheating, engine misfire
  • Solution: Replace head gasket
  • Estimated Cost to Fix: $1,000 - $2,000+
  • Recalls: None Found

5.8L V8

• Spark plug blowout
  • Description/Symptoms: Engine misfire, loss of power, increased fuel consumption
  • Solution: Replace spark plugs, check for head gasket damage
  • Estimated Cost to Fix: $200 - $500
  • Recalls: None Found
• Intake manifold gasket failure
  • Description/Symptoms: Coolant and oil leaks, overheating, engine misfire
  • Solution: Replace intake manifold gasket
  • Estimated Cost to Fix: $500 - $1,000
  • Recalls: None Found

7.5L V8

• Head gasket failure
  • Description/Symptoms: Coolant and oil leaks, overheating, engine misfire
  • Solution: Replace head gasket
  • Estimated Cost to Fix: $1,000 - $2,000+
  • Recalls: None Found
• EGR valve failure
  • Description/Symptoms: Reduced engine power, increased fuel consumption, engine stalling
  • Solution: Replace EGR valve
  • Estimated Cost to Fix: $200 - $500
  • Recalls: None Found

Transmission

4-Speed Automatic (AOD)

• Overdrive failure
  • Description/Symptoms: No power in overdrive gear, slipping or shuddering
  • Solution: Rebuild or replace transmission
  • Estimated Cost to Fix: $1,500 - $3,000+
  • Recalls: None Found

5-Speed Manual (MT5OD)

• Clutch failure
  • Description/Symptoms: Slipping or shuddering, difficulty shifting gears
  • Solution: Replace clutch
  • Estimated Cost to Fix: $500 - $1,000
  • Recalls: None Found
• Synchro failure
  • Description/Symptoms: Difficulty shifting gears, grinding noises
  • Solution: Replace synchronizers
  • Estimated Cost to Fix: $500 - $1,000
  • Recalls: None Found

6-Speed Manual (ZF S6-40)

• Overdrive failure
  • Description/Symptoms: No power in overdrive gear, slipping or shuddering
  • Solution: Rebuild or replace transmission
  • Estimated Cost to Fix: $1,500 - $3,000+
  • Recalls: None Found
• Shift fork failure
  • Description/Symptoms: Difficulty shifting gears, grinding noises
  • Solution: Replace shift fork
  • Estimated Cost to Fix: $500 - $1,000
  • Recalls: None Found

Suspension

• Ball joint failure
  • Description/Symptoms: Clunking noises, loose or wobbly steering
  • Solution: Replace ball joint
  • Estimated Cost to Fix: $200 - $500
  • Recalls: None Found
• Tie rod failure
  • Description/Symptoms: Loose or wobbly steering, excessive tire wear
  • Solution: Replace tie rod
  • Estimated Cost to Fix: $200 - $500
  • Recalls: None Found

Electrical

• Alternator failure
  • Description/Symptoms: Dim headlights, flickering lights, battery drain
  • Solution: Replace alternator
  • Estimated Cost to Fix: $500 - $1,000
  • Recalls: None Found
• Starter failure
  • Description/Symptoms: Engine will not crank
  • Solution: Replace starter
  • Estimated Cost to Fix: $200 - $500
  • Recalls: None Found

Exterior

• Rust
  • Description/Symptoms: Body panels, frame, and suspension components rusting
  • Solution: Replace rusted parts, apply rustproofing
  • Estimated Cost to Fix: Varies depending on severity
  • Recalls: None Found
• Door handle failure
  • Description/Symptoms: Door handle breaks or becomes loose
  • Solution: Replace door handle
  • Estimated Cost to Fix: $100 - $200
  • Recalls: None Found

Interior

• HVAC blower motor failure
  • Description/Symptoms: No air flow from vents, loud noise from blower motor
  • Solution: Replace blower motor
  • Estimated Cost to Fix: $200 - $500
  • Recalls: None Found
• Center console lid failure
  • Description/Symptoms: Center console lid breaks or becomes loose
  • Solution: Replace center console lid
  • Estimated Cost to Fix: $100 - $200
  • Recalls: None Found

Summary

The 1996 Ford E-350 Econoline is a generally reliable vehicle, but it is not without its issues. The most common issues with the E-350 Econoline are related to the engine and transmission. However, most of these issues are relatively minor and can be fixed for a reasonable cost. Overall, the E-350 Econoline is a good choice for families and businesses alike, and it is still a common sight on the road today.