1996 Ford F-350

Introduction:

The 1996 Ford F-350 is a heavy-duty pickup truck that is known for its durability and performance. It is equipped with several engine and transmission options, including:

• 7.3L Power Stroke V8 Diesel (215 hp, 425 lb-ft torque)
• 7.5L V8 Gas (245 hp, 410 lb-ft torque)
• 4R100 4-speed Automatic Transmission
• ZF 5-speed Manual Transmission

Owners appreciate the F-350’s powerful engines, rugged construction, and towing capacity. However, it has been known to have some issues over the years.

Engine

7.3L Power Stroke V8 Diesel

• Injector Failure:
  • Description/Symptoms: The injectors can fail, causing a loss of power, rough idle, and increased emissions.
  • Solution: Replace the injectors.
  • Estimated Cost to Fix: $1,200 - $2,000+
  • Recalls: None Found
• Turbocharger Failure:
  • Description/Symptoms: The turbocharger can fail, leading to a loss of power and decreased fuel efficiency.
  • Solution: Replace the turbocharger.
  • Estimated Cost to Fix: $2,000 - $3,000+
  • Recalls: None Found
• Glow Plug Failure:
  • Description/Symptoms: The glow plugs can fail, making it difficult to start the engine in cold weather.
  • Solution: Replace the glow plugs.
  • Estimated Cost to Fix: $300 - $500+
  • Recalls: None Found

7.5L V8 Gas

• Intake Gasket Failure:
  • Description/Symptoms: The intake gasket can fail, causing a loss of coolant and an increase in engine temperature.
  • Solution: Replace the intake gasket.
  • Estimated Cost to Fix: $400 - $600+
  • Recalls: None Found
• Ignition Coil Failure:
  • Description/Symptoms: The ignition coils can fail, causing misfires and a loss of power.
  • Solution: Replace the ignition coils.
  • Estimated Cost to Fix: $200 - $400+
  • Recalls: None Found

Transmission

4R100 4-speed Automatic Transmission

• Slipping Gears:
  • Description/Symptoms: The transmission may slip out of gear, especially when shifting into overdrive.
  • Solution: Repair or replace the transmission.
  • Estimated Cost to Fix: $1,500 - $2,500+
  • Recalls: None Found

ZF 5-speed Manual Transmission

• Shift Linkage Failure:
  • Description/Symptoms: The shift linkage can fail, making it difficult or impossible to shift gears.
  • Solution: Replace the shift linkage.
  • Estimated Cost to Fix: $200 - $400+
  • Recalls: None Found

Suspension

• Ball Joint Failure:
  • Description/Symptoms: The ball joints can wear out, causing a clunking noise and decreased handling.
  • Solution: Replace the ball joints.
  • Estimated Cost to Fix: $200 - $400+ per side
  • Recalls: None Found

Electrical

• Alternator Failure:
  • Description/Symptoms: The alternator can fail, causing a loss of electrical power and a dead battery.
  • Solution: Replace the alternator.
  • Estimated Cost to Fix: $400 - $600+
  • Recalls: None Found

Exterior

• Tailgate Alignment Issues:
  • Description/Symptoms: The tailgate may not align properly with the truck bed.
  • Solution: Adjust the tailgate hinges.
  • Estimated Cost to Fix: Free - $200+
  • Recalls: None Found

Interior

• HVAC Control Panel Failure:
  • Description/Symptoms: The HVAC control panel may malfunction, causing the climate control system to not work properly.
  • Solution: Replace the HVAC control panel.
  • Estimated Cost to Fix: $200 - $400+
  • Recalls: None Found
• Cruise Control Switch Failure:
  • Description/Symptoms: The cruise control switch may fail, making it impossible to use the cruise control system.
  • Solution: Replace the cruise control switch.
  • Estimated Cost to Fix: $100 - $200+
  • Recalls: None Found

Summary:

Overall, the 1996 Ford F-350 is a reliable and durable truck. However, it has been known to have some issues, particularly with the 7.3L Power Stroke V8 Diesel engine and the 4R100 4-speed automatic transmission. The severity of the issues varies, but the cost to fix them can be significant.