1996 Ford LLS9000

Introduction:

The 1996 Ford LLS9000 is a medium-duty commercial truck available with a range of engine and transmission options. It has a heavy-duty construction, a spacious interior, and advanced safety features. Despite its strengths, the LLS9000 has experienced several issues that have affected its reliability.

Engine

7.3L Power Stroke Diesel

• Turbocharger Failure:
  • Description/Symptoms: Loss of power, excessive smoke, whistling sound from the engine.
  • Solution: Replace the turbocharger or its components.
  • Estimated Cost to Fix: $2,000 - $4,000+
  • Recalls: None Found
• Injector Failure:
  • Description/Symptoms: Hard starting, rough idle, decreased fuel efficiency.
  • Solution: Replace the faulty injectors.
  • Estimated Cost to Fix: $1,000 - $2,000+
  • Recalls: None Found

Transmission

Allison MD3060

• Slipping Gears:
  • Description/Symptoms: Difficulty shifting, delayed engagement, grinding noises.
  • Solution: Repair or replace the transmission components, such as clutches or solenoids.
  • Estimated Cost to Fix: $2,500 - $5,000+
  • Recalls: None Found

Dana Spicer D60

• Leaking Axle Seals:
  • Description/Symptoms: Fluid leaks from the axle housing.
  • Solution: Replace the axle seals.
  • Estimated Cost to Fix: $200 - $500
  • Recalls: None Found

Suspension

• Leaf Spring Breakage:
  • Description/Symptoms: Broken or cracked leaf springs cause a rough ride, decreased stability, and poor handling.
  • Solution: Replace the damaged leaf springs.
  • Estimated Cost to Fix: $500 - $1,500+
  • Recalls: None Found

Electrical

• Alternator Failure:
  • Description/Symptoms: Dimming headlights, electrical system malfunctions, battery not charging properly.
  • Solution: Replace the alternator.
  • Estimated Cost to Fix: $500 - $1,000
  • Recalls: None Found
• Battery Drain:
  • Description/Symptoms: Battery discharges quickly, especially when the vehicle is parked.
  • Solution: Diagnose and fix the cause of the drain, such as a faulty component or wiring issue.
  • Estimated Cost to Fix: $100 - $500+
  • Recalls: None Found

Exterior

• Headlight Moisture:
  • Description/Symptoms: Moisture inside the headlight housing causes fogging or water accumulation.
  • Solution: Seal or replace the faulty headlight assembly.
  • Estimated Cost to Fix: $200 - $500+
  • Recalls: None Found
• Door Lock Failure:
  • Description/Symptoms: Inability to lock or unlock the doors using the power locks or key.
  • Solution: Repair or replace the door lock actuators or switches.
  • Estimated Cost to Fix: $100 - $400+
  • Recalls: None Found

Interior

• Window Regulator Failure:
  • Description/Symptoms: Windows stick or become difficult to operate.
  • Solution: Replace the window regulator assembly.
  • Estimated Cost to Fix: $200 - $600+
  • Recalls: None Found
• HVAC Control Issues:
  • Description/Symptoms: Heater, air conditioner, or fan malfunctions, such as lack of airflow or incorrect temperature.
  • Solution: Diagnose and repair or replace the faulty HVAC components, such as the blower motor or control module.
  • Estimated Cost to Fix: $200 - $800+
  • Recalls: None Found

Summary:

The 1996 Ford LLS9000 faces a range of issues across various components. The major ones include turbocharger failures, injector issues, transmission slipping, and leaf spring breakage. These problems can lead to expensive repairs and downtime. While the LLS9000 offers a rugged frame and spacious interior, its reliability concerns should be taken into consideration before purchasing or operating one of these vehicles.