1999 Chevrolet C6500 Kodiak

Introduction

The 1999 Chevrolet C6500 Kodiak is a heavy-duty commercial truck offered with a variety of engine and transmission options. It is known for its durability and towing capabilities. The C6500 Kodiak is available with a choice of gas or diesel engines, and with manual or automatic transmissions.

Some of the common likes and dislikes of the 1999 Chevrolet C6500 Kodiak include:

• Likes: Durable construction, powerful engines, good towing capacity, comfortable interior.
• Dislikes: Poor fuel economy, limited maneuverability, expensive to maintain.

Engine

• Vortec 7400 V8
  • Intake Manifold Gasket Failure
    • Description/Symptoms: Coolant or oil leaks, overheating, rough idling, reduced engine power.
    • Solution: Replace the intake manifold gasket.
    • Estimated Cost to Fix: $300 - $500
    • Recalls: None Found
  • Head Gasket Failure
    • Description/Symptoms: Coolant or oil leaks, overheating, white smoke from exhaust, reduced engine power.
    • Solution: Replace the head gasket.
    • Estimated Cost to Fix: $800 - $1,200
    • Recalls: None Found
  • EGR Valve Failure
    • Description/Symptoms: Reduced engine power, poor acceleration, increased emissions.
    • Solution: Replace the EGR valve.
    • Estimated Cost to Fix: $200 - $400
    • Recalls: None Found
• Duramax 6.6L V8
  • Fuel Injector Failure
    • Description/Symptoms: Hard starting, poor acceleration, reduced fuel economy, black smoke from exhaust.
    • Solution: Replace the fuel injectors.
    • Estimated Cost to Fix: $600 - $1,000
    • Recalls: None Found
  • Turbocharger Failure
    • Description/Symptoms: Reduced engine power, black smoke from exhaust, whining or whistling noises.
    • Solution: Replace the turbocharger.
    • Estimated Cost to Fix: $1,500 - $2,500
    • Recalls: None Found

Transmission

• Allison 1000 Series Automatic
  • Transmission Slippage
    • Description/Symptoms: Difficulty shifting gears, delayed engagement, loss of power.
    • Solution: Replace the transmission filter and fluid, or rebuild the transmission.
    • Estimated Cost to Fix: $500 - $1,500
    • Recalls: None Found
  • Torque Converter Failure
    • Description/Symptoms: Transmission shuddering, overheating, loss of power.
    • Solution: Replace the torque converter.
    • Estimated Cost to Fix: $800 - $1,200
    • Recalls: None Found
• Eaton Fuller 9-Speed Manual
  • Clutch Failure
    • Description/Symptoms: Difficulty shifting gears, grinding noises, loss of power.
    • Solution: Replace the clutch assembly.
    • Estimated Cost to Fix: $500 - $800
    • Recalls: None Found
  • Transmission Bearing Failure
    • Description/Symptoms: Grinding noises, difficulty shifting gears, loss of power.
    • Solution: Replace the damaged bearings.
    • Estimated Cost to Fix: $700 - $1,000
    • Recalls: None Found

Suspension

• Front Ball Joint Failure
  • Description/Symptoms: Clunking or popping noises while turning or driving over bumps, uneven tire wear.
  • Solution: Replace the ball joints.
  • Estimated Cost to Fix: $200 - $400
  • Recalls: None Found
• Rear Leaf Spring Failure
  • Description/Symptoms: Sagging rear end, loss of suspension support, rough ride.
  • Solution: Replace the leaf springs.
  • Estimated Cost to Fix: $300 - $600
  • Recalls: None Found

Electrical

• Battery Discharge
  • Description/Symptoms: Dead battery, difficulty starting the vehicle, flickering lights.
  • Solution: Replace the battery or alternator.
  • Estimated Cost to Fix: $100 - $500
  • Recalls: None Found
• Headlight Failure
  • Description/Symptoms: Dim or flickering headlights, no headlights.
  • Solution: Replace the headlight bulbs or wiring.
  • Estimated Cost to Fix: $50 - $200
  • Recalls: None Found

Exterior

• Rust
  • Description/Symptoms: Discoloration, bubbling paint, holes in body panels.
  • Solution: Sand and repaint the affected areas.
  • Estimated Cost to Fix: $500 - $2,000
  • Recalls: None Found
• Mirror Failure
  • Description/Symptoms: Broken or loose mirrors, difficulty adjusting mirrors.
  • Solution: Replace the mirror assembly.
  • Estimated Cost to Fix: $100 - $250
  • Recalls: None Found

Interior

• Window Regulator Failure
  • Description/Symptoms: Difficulty opening or closing windows, window falls down.
  • Solution: Replace the window regulator assembly.
  • Estimated Cost to Fix: $200 - $400
  • Recalls: None Found
• Dashboard Lights Flickering
  • Description/Symptoms: Instrumentation lights flicker or turn off, difficulty reading gauges.
  • Solution: Repair or replace the dashboard wiring or lighting module.
  • Estimated Cost to Fix: $150 - $400
  • Recalls: None Found

Summary

The 1999 Chevrolet C6500 Kodiak has a number of common issues, but most are relatively minor and inexpensive to fix. The more serious issues, such as engine and transmission problems, can be expensive to repair. Overall, the C6500 Kodiak is a reliable and capable truck that is well-suited for heavy-duty work.