1999 Chevrolet Express 3500

The 1999 Chevrolet Express 3500 is a full-size van available in both passenger and cargo configurations. It offers a variety of engine and transmission options, including a 5.7-liter V8 with a four-speed automatic transmission. The Express 3500 is known for its spacious interior, versatility, and towing capacity. However, it has also been plagued by several issues over the years.

Engine

• 5.7-liter V8
  • Intake manifold gasket failure
    • Description/Symptoms: Coolant leaks, overheating, rough idle
    • Solution: Replace intake manifold gasket
    • Estimated Cost to Fix: $500 - $1,000
    • Recalls: None Found
  • Head gasket failure
    • Description/Symptoms: Coolant leaks, overheating, white smoke from exhaust
    • Solution: Replace head gasket
    • Estimated Cost to Fix: $1,500 - $2,500+
    • Recalls: None Found

Transmission

• 4-Speed Automatic
  • Transmission slipping
    • Description/Symptoms: Difficulty shifting gears, loss of power
    • Solution: Rebuild or replace transmission
    • Estimated Cost to Fix: $1,500 - $3,000
    • Recalls: None Found

Suspension

• Front end alignment issues
  • Description/Symptoms: Vehicle pulls to one side while driving
  • Solution: Adjust front end alignment
  • Estimated Cost to Fix: $100 - $200
• Rear axle seals leaking
  • Description/Symptoms: Oil leaks from rear axle
  • Solution: Replace rear axle seals
  • Estimated Cost to Fix: $300 - $500

Electrical

• Battery drain
  • Description/Symptoms: Battery dies quickly after being charged
  • Solution: Test battery and electrical system for parasitic draws
  • Estimated Cost to Fix: $100 - $300
• Alternator failure
  • Description/Symptoms: Dim headlights, difficulty starting vehicle
  • Solution: Replace alternator
  • Estimated Cost to Fix: $300 - $500
• Starter failure
  • Description/Symptoms: Vehicle won’t start
  • Solution: Replace starter
  • Estimated Cost to Fix: $200 - $400

Exterior

• Rust on body panels
  • Description/Symptoms: Brown or orange spots or holes on body panels
  • Solution: Repair or replace affected body panels
  • Estimated Cost to Fix: Varies depending on extent of damage

Interior

• Dashboard cracking
  • Description/Symptoms: Cracks on dashboard surface
  • Solution: Replace dashboard
  • Estimated Cost to Fix: $300 - $500
• Center console rattling
  • Description/Symptoms: Noise coming from center console area while driving
  • Solution: Tighten or replace loose components
  • Estimated Cost to Fix: $100 - $200

Summary

The 1999 Chevrolet Express 3500 has its share of issues, but many of them are relatively minor and inexpensive to fix. However, engine and transmission problems can be more severe and costly. Overall, the Express 3500 is a capable and versatile vehicle that can provide years of reliable service with proper maintenance.