2000 Chrysler Grand Voyager

2000 Chrysler Grand Voyager

Overview

The 2000 Chrysler Grand Voyager, a popular minivan known for its practicality and family-friendly features, presents a mixed reliability profile. While generally offering a comfortable ride and ample space, certain model years and configurations are more prone to specific issues than others. Owners often report on the longevity of the powertrain, but electrical systems and some interior components can be areas of concern. Understanding these potential weak points can help prospective buyers and current owners manage maintenance expectations and costs effectively. This analysis focuses on common reported problems, excluding routine maintenance and normal wear and tear, to provide a clear picture of the vehicle’s technical reliability.

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Engine

2.4L I4

Head Gasket Failure

• Symptoms: Overheating, coolant loss, white smoke from exhaust, milky oil.
• Solution: Replacement of head gasket and associated seals. May require cylinder head resurfacing.
• Cost: $1200 - $2500

Oil Leaks

• Symptoms: Visible oil drips under the vehicle, burning oil smell, low oil level.
• Solution: Replacement of leaking seals and gaskets (e.g., valve cover gasket, oil pan gasket).
• Cost: $300 - $700

3.3L V6

Intake Manifold Gasket Leaks

• Symptoms: Coolant leaks, rough idle, engine misfires, overheating.
• Solution: Replacement of intake manifold gaskets.
• Cost: $500 - $900

Oil Cooler Line Leaks

• Symptoms: Transmission fluid leaks, potential transmission damage if not addressed.
• Solution: Replacement of leaking transmission cooler lines.
• Cost: $400 - $700

3.8L V6

Head Gasket Failure

• Symptoms: Overheating, coolant loss, white smoke from exhaust, milky oil.
• Solution: Replacement of head gasket and associated seals. May require cylinder head resurfacing.
• Cost: $1200 - $2500

Timing Chain Issues

• Symptoms: Rattling noise from the front of the engine, potential loss of power.
• Solution: Replacement of timing chain and tensioners.
• Cost: $700 - $1200

Transmission

4-Speed Automatic (41TE/42LE)

Slipping Gears

• Symptoms: Delayed engagement, engine revs without vehicle acceleration, harsh shifting.
• Solution: Transmission fluid and filter change, solenoid replacement, or full transmission rebuild.
• Cost: $800 - $3000+

Overheating

• Symptoms: Transmission fluid smells burnt, erratic shifting, loss of power.
• Solution: Check and flush cooling system, install auxiliary transmission cooler.
• Cost: $300 - $600

Suspension

Standard Chassis

Worn Ball Joints and Tie Rod Ends

• Symptoms: Clunking noises over bumps, loose steering, uneven tire wear.
• Solution: Replacement of worn ball joints and tie rod ends.
• Cost: $400 - $800

Sagging Rear Springs

• Symptoms: Vehicle sits lower in the rear, especially when loaded, poor handling.
• Solution: Replacement of rear coil springs.
• Cost: $300 - $600

Electrical

Body Control Module (BCM)

Intermittent Electrical Failures

• Symptoms: Power windows, locks, lights, or dashboard indicators malfunctioning intermittently.
• Solution: Diagnosis and potential replacement of the BCM.
• Cost: $500 - $1000

Alternator

Premature Failure

• Symptoms: Battery warning light illuminated, dimming headlights, electrical system malfunctions.
• Solution: Replacement of the alternator.
• Cost: $400 - $700

Power Window Motors

Failure

• Symptoms: Power windows stop working or operate slowly.
• Solution: Replacement of individual power window motors.
• Cost: $200 - $400 per window

Exterior

Body Panels

Rust on Wheel Arches and Rocker Panels

• Symptoms: Visible rust spots, bubbling paint, perforation of metal.
• Solution: Rust repair and repainting, or replacement of affected panels.
• Cost: $300 - $1000+

Sliding Door Mechanism

Sticking or Difficult Operation

• Symptoms: Sliding door is hard to open or close, may get stuck.
• Solution: Lubrication of tracks, adjustment of rollers, or replacement of worn components.
• Cost: $150 - $400

Interior

HVAC Blower Motor

Failure

• Symptoms: No air coming from vents, or air only comes out at highest fan setting.
• Solution: Replacement of the blower motor and resistor.
• Cost: $250 - $500

Seat Upholstery

Wear and Tear

• Symptoms: Torn fabric, worn bolsters, especially on driver’s seat.
• Solution: Repair or replacement of seat covers/cushions.
• Cost: $300 - $800

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Summary Verdict

The 2000 Chrysler Grand Voyager offers a spacious and versatile package for families, but potential buyers should be aware of common reliability concerns. The engines, particularly the V6 options, can be prone to head gasket and intake manifold leaks. Automatic transmissions may develop issues like slipping or overheating, often requiring significant repair costs. Suspension components like ball joints and springs can wear out, leading to noise and handling problems. Electrical gremlins, especially related to the BCM and power accessories, are also frequently reported. Exterior rust can be an issue on older models, and interior components like the HVAC blower motor may fail. Despite these potential drawbacks, many Grand Voyagers have provided reliable service with diligent maintenance and timely repairs of known issues.