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2002 BMW Z3

The 2002 BMW Z3 is a rear-wheel-drive roadster that offers a fun and engaging driving experience. For the 2002 model year, engine options included a 2.5L inline-6 producing 184 horsepower and 175 lb-ft of torque, a 3.0L inline-6 producing 225 horsepower and 214 lb-ft of torque, and the high-performance M version with a 3.2L inline-6 producing 315 horsepower and 251 lb-ft of torque. Transmission options consisted of a 5-speed manual, a 5-speed automatic on the 2.5L and 3.0L models, and only a 5-speed manual on the M version. People appreciate the Z3 for its classic roadster styling, nimble handling, and relatively affordable price point. Some common dislikes include the sometimes cramped interior, and the age of the vehicle can lead to increased maintenance needs.

Engine

2.5L Inline-6

  • VANOS Failure
    • Description/Symptoms: Rough idle, loss of power, engine stalling, rattling noise from the front of the engine.
    • Solution: Replacement or rebuild of the VANOS unit.
    • Estimated Cost to Fix: $500 - $1500+
    • Recalls: None Found
  • Cooling System Leaks
    • Description/Symptoms: Overheating, coolant loss, visible leaks around the radiator, hoses, or expansion tank.
    • Solution: Replacement of affected components (radiator, hoses, water pump, thermostat).
    • Estimated Cost to Fix: $200 - $800+
    • Recalls: None Found

3.0L Inline-6

  • VANOS Failure
    • Description/Symptoms: Rough idle, loss of power, engine stalling, rattling noise from the front of the engine.
    • Solution: Replacement or rebuild of the VANOS unit.
    • Estimated Cost to Fix: $500 - $1500+
    • Recalls: None Found
  • Cooling System Leaks
    • Description/Symptoms: Overheating, coolant loss, visible leaks around the radiator, hoses, or expansion tank.
    • Solution: Replacement of affected components (radiator, hoses, water pump, thermostat).
    • Estimated Cost to Fix: $200 - $800+
    • Recalls: None Found

3.2L Inline-6 (M version)

  • VANOS Failure
    • Description/Symptoms: Rough idle, loss of power, engine stalling, rattling noise from the front of the engine.
    • Solution: Replacement or rebuild of the VANOS unit.
    • Estimated Cost to Fix: $500 - $1500+
    • Recalls: None Found
  • Rod Bearing Failure
    • Description/Symptoms: Ticking or knocking noise from the engine, especially at idle, low oil pressure.
    • Solution: Replacement of rod bearings, potentially requiring engine rebuild or replacement if damage is severe.
    • Estimated Cost to Fix: $2000 - $8000+
    • Recalls: None Found

Transmission

5-Speed Manual (All Engines)

  • Shifter Bushing Wear
    • Description/Symptoms: Sloppy or vague shifter feel, difficulty engaging gears.
    • Solution: Replacement of worn shifter bushings.
    • Estimated Cost to Fix: $50 - $200+
    • Recalls: None Found

5-Speed Automatic (2.5L and 3.0L Engines)

  • Transmission Slipping/Harsh Shifting
    • Description/Symptoms: Delayed or jerky shifts, transmission slipping out of gear.
    • Solution: Transmission fluid flush and filter change may help in some cases. Otherwise, a transmission rebuild or replacement is required.
    • Estimated Cost to Fix: $2000 - $4000+
    • Recalls: None Found

Suspension

  • Rear Trailing Arm Bushing Failure
    • Description/Symptoms: Clunking noise from the rear suspension, especially over bumps, vague handling.
    • Solution: Replacement of the rear trailing arm bushings.
    • Estimated Cost to Fix: $300 - $600+
    • Recalls: None Found
  • Strut Mount Failure
    • Description/Symptoms: Squeaking or knocking noises from the front or rear suspension, particularly when turning or going over bumps.
    • Solution: Replacement of strut mounts.
    • Estimated Cost to Fix: $200 - $500+
    • Recalls: None Found

Electrical

  • Instrument Cluster Pixel Failure
    • Description/Symptoms: Pixels missing or faded on the instrument cluster display.
    • Solution: Repair or replacement of the instrument cluster.
    • Estimated Cost to Fix: $200 - $500+
    • Recalls: None Found
  • Window Regulator Failure
    • Description/Symptoms: Windows not operating properly, slow or erratic movement, or complete failure.
    • Solution: Replacement of the window regulator.
    • Estimated Cost to Fix: $200 - $400+
    • Recalls: None Found

Exterior

  • Convertible Top Failure
    • Description/Symptoms: Difficulties opening or closing the top, tears or leaks in the fabric, broken straps or cables.
    • Solution: Repair or replacement of the convertible top components or the entire top.
    • Estimated Cost to Fix: $100 - $2000+
    • Recalls: None Found

Interior

  • Seat Bushing Wear (Rattling)
    • Description/Symptoms: Loose seats rattling around while driving.
    • Solution: Replacement of seat bushings.
    • Estimated Cost to Fix: $20 - $100+
    • Recalls: None Found

Summary The 2002 BMW Z3, being an older vehicle, is prone to various issues common to its age and design. Engine issues, particularly VANOS and cooling system problems, are relatively common across the different engine options. The M version has the added concern of potential rod bearing failure, which is a more severe and costly repair. Suspension and electrical issues are also frequent, contributing to the overall maintenance burden. While the Z3 remains a desirable roadster, potential buyers should be aware of these common issues and factor them into their purchasing and ownership costs. The severity of the issues can range from minor annoyances to significant mechanical problems, with repair costs varying accordingly.

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