2002 Dodge Ram 2500

Introduction

The 2002 Dodge Ram 2500 is a heavy-duty pickup truck that offers several engine and transmission options. The 5.9L Cummins turbodiesel engine is a popular choice, as is the 5.7L Hemi V8. The Ram 2500 is known for its towing and payload capacity, as well as its durability. However, there are some specific issues that owners have reported with this vehicle.

Engine

5.9L Cummins Turbo Diesel

• Fuel Injector Failure: Injectors can clog or fail, leading to engine misfires, reduced power, and increased emissions.
  • Solution: Replace the faulty injectors.
  • Estimated Cost to Fix: $500 - $1,000+
  • Recalls: #05V420000, #07V396000, #07V464000

5.7L Hemi V8

• Valve Seat Failure: The valve seats can crack or loosen, causing a loss of compression and engine damage.
  • Solution: Replace the cylinder head(s).
  • Estimated Cost to Fix: $1,500 - $3,000+
  • Recalls: None Found

Transmission

4-Speed Automatic (46RE)

• Overdrive Failure: The overdrive unit can fail, resulting in a loss of gears and difficulty shifting.
  • Solution: Replace the transmission or rebuild the overdrive unit.
  • Estimated Cost to Fix: $1,000 - $2,500+
  • Recalls: None Found

6-Speed Manual (NV5600)

• Synchronizer Failure: The synchronizers can wear out, making it difficult to shift gears.
  • Solution: Replace the synchronizer assembly.
  • Estimated Cost to Fix: $500 - $1,200+
  • Recalls: None Found

Suspension

• Front Ball Joint Failure: The ball joints can wear out or fail, leading to excessive play in the front wheels.
  • Solution: Replace the ball joints.
  • Estimated Cost to Fix: $200 - $500+
  • Recalls: #03V471000
• Rear Leaf Spring Failure: The rear leaf springs can break or crack, reducing load-carrying capacity and ride quality.
  • Solution: Replace the leaf springs.
  • Estimated Cost to Fix: $300 - $800+
  • Recalls: None Found

Electrical

• Battery Drain: The battery can drain excessively, particularly in cold weather.
  • Solution: Replace the battery and check for electrical draw.
  • Estimated Cost to Fix: $100 - $250+
  • Recalls: None Found
• Alternator Failure: The alternator can fail, leading to a loss of electrical power and battery charging.
  • Solution: Replace the alternator.
  • Estimated Cost to Fix: $300 - $600+
  • Recalls: None Found

Exterior

• Bed Rust: The truck bed can rust over time, especially in areas where salt is used to treat roads.
  • Solution: Apply rust-proofing or have the bed replaced.
  • Estimated Cost to Fix: $500 - $2,000+
  • Recalls: None Found

Interior

• HVAC Control Panel Failure: The HVAC control panel can stop working or become intermittent.
  • Solution: Replace the HVAC control panel.
  • Estimated Cost to Fix: $200 - $500+
  • Recalls: None Found

Summary

While the 2002 Dodge Ram 2500 is a capable and powerful truck, it does have some potential issues that owners should be aware of. The engine and transmission are generally reliable, but some specific problems can be expensive to fix. The suspension and electrical systems can also have issues, and the exterior and interior may experience premature wear. Overall, the severity and cost of the issues vary depending on the specific problem and the parts involved.