2002 Ford E-150

Introduction:

The 2002 Ford E-150 is a versatile full-size van offered with various engine and transmission options. The 5.4L V8 engine, producing 260 horsepower and 350 lb-ft of torque, is a popular choice paired with a 4-speed automatic transmission. Known for its spacious interior and reliable performance, the E-150 also has its share of issues.

Engine

5.4L V8

• Intake Manifold Gasket Failure:
  • Description/Symptoms: Coolant leaks, overheating, rough idle, loss of power
  • Solution: Replace intake manifold gaskets
  • Estimated Cost to Fix: $600 - $1,000+
  • Recalls: None Found
• Spark Plug Blowout:
  • Description/Symptoms: Misfiring, rough idle, loss of power
  • Solution: Replace spark plugs and inspect cylinder heads for damage
  • Estimated Cost to Fix: $200 - $500+

Transmission

4-Speed Automatic (4R100)

• Output Shaft Bearing Failure:
  • Description/Symptoms: Noise during acceleration, vibration, loss of power
  • Solution: Replace output shaft bearing
  • Estimated Cost to Fix: $1,000 - $2,000+
  • Recalls: None Found
• Torque Converter Shudder:
  • Description/Symptoms: Vibration during acceleration or shifting
  • Solution: Replace torque converter
  • Estimated Cost to Fix: $600 - $1,200+

Suspension

• Front Ball Joint Wear:
  • Description/Symptoms: Clunking or popping noises, uneven tire wear
  • Solution: Replace ball joints
  • Estimated Cost to Fix: $400 - $800+
• Rear Leaf Spring Breakage:
  • Description/Symptoms: Sagging rear end, uneven tire wear
  • Solution: Replace leaf springs
  • Estimated Cost to Fix: $600 - $1,200+

Electrical

• Alternator Failure:
  • Description/Symptoms: Dimming lights, difficulty starting, battery warning light illuminated
  • Solution: Replace alternator
  • Estimated Cost to Fix: $400 - $800+
• Headlight Switch Failure:
  • Description/Symptoms: Headlights not turning on or intermittent operation
  • Solution: Replace headlight switch
  • Estimated Cost to Fix: $100 - $200+

Exterior

• Door Hinge Pin Wear:
  • Description/Symptoms: Difficulty opening or closing doors, sagging doors
  • Solution: Lubricate or replace hinge pins
  • Estimated Cost to Fix: $100 - $300+
• Tailgate Panel Rust:
  • Description/Symptoms: Rust spots or corrosion on tailgate panel
  • Solution: Replace tailgate panel or repair rust
  • Estimated Cost to Fix: $500 - $1,000+

Interior

• HVAC Blower Motor Failure:
  • Description/Symptoms: No air flow from vents, squeaking or squealing noises
  • Solution: Replace blower motor
  • Estimated Cost to Fix: $200 - $400+
• Cruise Control Switch Failure:
  • Description/Symptoms: Cruise control not working or intermittent operation
  • Solution: Replace cruise control switch
  • Estimated Cost to Fix: $100 - $200+

Summary:

The 2002 Ford E-150 offers reliable performance and ample space but is not without its issues. While some issues like intake manifold gasket failure and spark plug blowout can be expensive to fix, others like hinge pin wear and HVAC blower motor failure are relatively affordable. The severity and cost of these issues may vary depending on factors such as the vehicle’s mileage and maintenance history.