2002 Ford E-450 Econoline Super Duty

Introduction:

The 2002 Ford E-450 Econoline Super Duty is a full-size commercial van known for its spacious interior and reliable performance. It is available with a range of engine and transmission options, including the 7.3L V8 Power Stroke diesel engine, the 5.4L V8 Triton gasoline engine, and the TorqShift 5-speed automatic transmission. People generally appreciate the van’s durability, towing capacity, and comfortable cabin. However, it has received some criticisms for its dated design and relatively low fuel economy.

Engine

7.3L V8 Power Stroke Diesel

• Faulty High-Pressure Oil Pump:
  • Description/Symptoms: Loss of oil pressure, reduced engine power, and engine stalling.
  • Solution: Replace high-pressure oil pump.
  • Estimated Cost to Fix: $1,500 - $2,500+
  • Recalls: None Found
• Fuel Injector Failure:
  • Description/Symptoms: Hard starting, rough idling, reduced fuel efficiency, and increased exhaust smoke.
  • Solution: Replace faulty fuel injectors.
  • Estimated Cost to Fix: $600 - $1,200+
  • Recalls: None Found
• Turbocharger Issues:
  • Description/Symptoms: Reduced engine power, whistling noises, or oil leaks from the turbocharger.
  • Solution: Replace or rebuild turbocharger.
  • Estimated Cost to Fix: $1,000 - $2,000+
  • Recalls: None Found

5.4L V8 Triton Gasoline

• Intake Manifold Gasket Leak:
  • Description/Symptoms: Coolant or oil leaks, overheating, and rough idling.
  • Solution: Replace intake manifold gasket.
  • Estimated Cost to Fix: $500 - $1,000+
  • Recalls: None Found
• Spark Plug Fouling:
  • Description/Symptoms: Engine misfires, rough idling, and reduced fuel efficiency.
  • Solution: Replace spark plugs and clean ignition coils.
  • Estimated Cost to Fix: $200 - $500+
  • Recalls: None Found

Transmission

TorqShift 5-Speed Automatic

• Slipping Gears:
  • Description/Symptoms: Transmission slips or hesitates while shifting gears.
  • Solution: Replace or repair transmission components.
  • Estimated Cost to Fix: $1,500 - $3,000+
  • Recalls: None Found
• Valve Body Issues:
  • Description/Symptoms: Delayed or harsh shifting, erratic gear changes, and transmission overheating.
  • Solution: Replace or repair valve body.
  • Estimated Cost to Fix: $500 - $1,200+
  • Recalls: None Found

Suspension

• Leaf Spring Failure:
  • Description/Symptoms: Sagging suspension, reduced handling, and uneven tire wear.
  • Solution: Replace leaf springs.
  • Estimated Cost to Fix: $500 - $1,000+
  • Recalls: None Found
• Shock Absorber Failure:
  • Description/Symptoms: Poor ride quality, excessive body roll, and unstable handling.
  • Solution: Replace shock absorbers.
  • Estimated Cost to Fix: $300 - $600+
  • Recalls: None Found

Electrical

• Alternator Failure:
  • Description/Symptoms: Dim or flickering headlights, battery discharge, and electrical system malfunctions.
  • Solution: Replace alternator.
  • Estimated Cost to Fix: $500 - $800+
  • Recalls: None Found
• Starter Solenoid Issues:
  • Description/Symptoms: Difficulty starting the engine, grinding noises, or a clicking sound when turning the key.
  • Solution: Replace starter solenoid.
  • Estimated Cost to Fix: $200 - $400+
  • Recalls: None Found

Exterior

• Rust and Corrosion:
  • Description/Symptoms: Formation of rust and corrosion on body panels, frame, and other metal components.
  • Solution: Repair or replace affected components.
  • Estimated Cost to Fix: Varies depending on the extent of damage.
  • Recalls: None Found
• Headlight Switch Failure:
  • Description/Symptoms: Inoperable headlights, taillights, or turn signals.
  • Solution: Replace headlight switch.
  • Estimated Cost to Fix: $100 - $200+
  • Recalls: None Found

Interior

• Instrument Cluster Failure:
  • Description/Symptoms: Malfunctioning gauges, flickering lights, or a blank display.
  • Solution: Repair or replace instrument cluster.
  • Estimated Cost to Fix: $400 - $800+
  • Recalls: None Found
• Air Conditioning Malfunction:
  • Description/Symptoms: Insufficient cooling or blowing hot air.
  • Solution: Diagnose and repair or replace affected components (compressor, condenser, or refrigerant lines).
  • Estimated Cost to Fix: $500 - $1,500+
  • Recalls: None Found

Summary:

Overall, the 2002 Ford E-450 Econoline Super Duty is a reliable vehicle with a few potential issues to consider. The engine seems to be reliable, but aging high-mileage examples may experience more problems. Transmission issues can be costly to repair, while suspension and electrical problems are less severe. The interior and exterior may suffer from minor issues over time. The cost of repairs can vary significantly depending on the severity of the problem and the availability of parts.