2002 Ford E-550 Econoline Super Duty

2002 Ford E-550 Econoline Super Duty

The 2002 Ford E-550 Econoline Super Duty is a full-size van, available with various engine and transmission options. The base engine is a 5.4L V8 producing 255 horsepower and 355 pound-feet of torque. Other engine options include a 6.8L V10 producing 305 horsepower and 420 pound-feet of torque, and a 7.3L V8 diesel producing 235 horsepower and 505 pound-feet of torque. Transmission options include a 4-speed automatic, a 5-speed manual, and a 6-speed automatic.

The E-550 is popular for its spacious interior, powerful engines, and towing capacity. However, it has also been reported to have a number of issues, as detailed below:

Engine

5.4L V8

• Head Bolt Failure: The head bolts can fail, causing the cylinder head to lift and potentially resulting in coolant leaks, overheating, and engine damage. Solution: Replace the head bolts and cylinder head. Estimated Cost to Fix: $2,000 - $3,000+
• Spark Plug Blowout: The spark plugs can blow out of the cylinder head, causing a loss of compression and engine misfires. Solution: Replace the spark plugs and repair any damaged threads in the cylinder head. Estimated Cost to Fix: $400 - $800+

6.8L V10

• Intake Manifold Gasket Failure: The intake manifold gasket can fail, causing coolant and oil leaks. Solution: Replace the intake manifold gasket. Estimated Cost to Fix: $500 - $1,000+

7.3L V8 Diesel

• Injector Failure: The fuel injectors can fail, causing rough running, performance loss, and increased emissions. Solution: Replace the failed injectors. Estimated Cost to Fix: $500 - $1,000+ per injector

Transmission

4-Speed Automatic

• Slipping Gears: The transmission may slip or shudder when shifting gears. Solution: Repair or rebuild the transmission. Estimated Cost to Fix: $1,500 - $3,000+

5-Speed Manual

• Synchro Mesh Issues: The synchronizers may fail, causing difficulty shifting gears. Solution: Replace the failed synchronizers. Estimated Cost to Fix: $500 - $1,000+

Suspension

• Front Coil Spring Breakage: The front coil springs can break, causing the front of the vehicle to sag and potentially impair handling. Solution: Replace the broken springs. Estimated Cost to Fix: $200 - $500+
• Rear Leaf Spring Failure: The rear leaf springs can fail, causing the rear of the vehicle to sag and potentially impair handling. Solution: Replace the failed leaf springs. Estimated Cost to Fix: $400 - $800+

Electrical

• Battery Drain: The battery may drain quickly, even when the vehicle is not in use. Solution: Diagnose and repair the electrical system component causing the drain. Estimated Cost to Fix: Varies depending on the cause

Exterior

• Rust: The body panels are prone to rust, especially in climates with high humidity. Solution: Repair or replace rusted panels. Estimated Cost to Fix: Varies depending on the extent of the damage

Interior

• Climate Control Issues: The climate control system may fail to function properly, causing temperature control problems. Solution: Diagnose and repair the faulty component. Estimated Cost to Fix: Varies depending on the cause
• Window Regulator Failure: The window regulators may fail, causing the windows to become stuck or inoperable. Solution: Replace the failed window regulators. Estimated Cost to Fix: $300 - $600+
• Door Lock Malfunction: The door locks may malfunction, causing difficulty locking or unlocking the doors. Solution: Repair or replace the faulty lock actuators or wiring. Estimated Cost to Fix: $200 - $400+

Summary

The 2002 Ford E-550 Econoline Super Duty has a number of potential issues, including engine head bolt failure, transmission slipping, suspension spring breakage, electrical battery drain, exterior rust, and interior climate control and window regulator problems. The severity and cost of the repairs can vary depending on the specific issue and the extent of the damage.