2002 Ford Excursion

Introduction to the 2002 Ford Excursion

The 2002 Ford Excursion is a full-size SUV built on the F-250 Super Duty platform. It was available with two engine options: a 5.4L V8 and a 7.3L Power Stroke V8 diesel. Both engines were mated to a 4-speed automatic transmission. The Excursion was praised for its spacious interior, towing capacity, and off-road capabilities, but it was also criticized for its poor fuel economy.

Engine

5.4L V8

• Spark Plug Thread Stripping: The spark plugs in the 5.4L V8 engine can become loose and strip the threads in the cylinder heads. This can lead to coolant and oil leaks, and it can also cause the engine to misfire.
  • Solution: Replace the cylinder heads or install a spark plug thread repair kit.
  • Estimated Cost to Fix: $500 - $1,500+
  • Recalls: None Found

7.3L Power Stroke V8 Diesel

• Injector O-Ring Failure: The injector O-rings in the 7.3L Power Stroke V8 diesel engine can fail, leading to fuel leaks and poor engine performance.
  • Solution: Replace the injector O-rings.
  • Estimated Cost to Fix: $200 - $500
  • Recalls: None Found
• High-Pressure Oil Pump Failure: The high-pressure oil pump in the 7.3L Power Stroke V8 diesel engine can fail, causing a loss of oil pressure and catastrophic engine damage.
  • Solution: Replace the high-pressure oil pump.
  • Estimated Cost to Fix: $1,000 - $2,000+
  • Recalls: None Found

Transmission

4-Speed Automatic

• No Issues Found

Suspension

• Front Axle Death Wobble: The 2002 Ford Excursion is prone to a condition known as “death wobble,” which is a violent shaking of the front end that can occur at highway speeds.
  • Solution: Replace the steering damper, ball joints, and/or tie rods.
  • Estimated Cost to Fix: $500 - $1,500+
  • Recalls: NHTSA Recall Number 05V230000

Electrical

• Battery Drain: The 2002 Ford Excursion can experience a battery drain that can leave the vehicle unable to start. This is often caused by a faulty alternator or a parasitic draw from the electrical system.
  • Solution: Replace the alternator or diagnose and repair the parasitic draw.
  • Estimated Cost to Fix: $200 - $500+
  • Recalls: None Found
• Cruise Control Failure: The cruise control system on the 2002 Ford Excursion can fail, preventing the driver from setting or maintaining a desired speed.
  • Solution: Replace the cruise control module or switch.
  • Estimated Cost to Fix: $200 - $500
  • Recalls: None Found

Exterior

• Rear Bumper Sagging: The rear bumper on the 2002 Ford Excursion can sag or detach due to weak mounting brackets.
  • Solution: Replace the rear bumper mounting brackets.
  • Estimated Cost to Fix: $200 - $500
  • Recalls: None Found
• Third Brake Light Failure: The third brake light on the 2002 Ford Excursion can fail, reducing the vehicle’s visibility to other drivers.
  • Solution: Replace the third brake light assembly.
  • Estimated Cost to Fix: $100 - $200
  • Recalls: None Found

Interior

• Instrument Cluster Failure: The instrument cluster on the 2002 Ford Excursion can fail, causing the gauges to stop working.
  • Solution: Replace the instrument cluster.
  • Estimated Cost to Fix: $500 - $1,000
  • Recalls: None Found
• Climate Control Malfunction: The climate control system on the 2002 Ford Excursion can malfunction, causing the temperature or airflow to be incorrect.
  • Solution: Diagnose and repair the climate control system.
  • Estimated Cost to Fix: $200 - $500
  • Recalls: None Found

Summary

The 2002 Ford Excursion is a spacious and capable SUV, but it is not without its issues. Some of the most common problems include spark plug thread stripping in the 5.4L V8 engine, injector O-ring failure in the 7.3L Power Stroke V8 diesel engine, and death wobble in the suspension. While some of these issues are relatively minor and inexpensive to fix, others can be more serious and costly. Overall, the severity and cost of the issues with the 2002 Ford Excursion vary depending on the specific problem and the condition of the vehicle.