2002 Ford Expedition

Introduction

The 2002 Ford Expedition is a full-size SUV that offers three powerful engine options: a 4.6L V8, a 5.4L V8, and a 6.8L V10. With a range of 232 to 310 horsepower and 294 to 425 pound-feet of torque, the Expedition provides ample power for towing and carrying heavy loads. It also features a spacious cabin, capable off-road performance, and a robust towing capacity.

Despite its strengths, the 2002 Ford Expedition has some notable issues reported by owners.

Engine

4.6L V8

• Intake Manifold Runner Control (IMRC) System Failure: The IMRC system controls the flow of air into the engine. When it fails, it can cause reduced engine power, hesitation, and stalling.
  • Solution: Replace the IMRC system.
  • Estimated Cost to Fix: $500 - $1,000+
  • Recalls: None Found

5.4L V8

• Spark Plug Blowout: In some cases, the spark plugs can blow out of the cylinder heads, damaging the engine and causing a loss of power.
  • Solution: Install upgraded spark plugs and repair the damaged cylinder heads.
  • Estimated Cost to Fix: $2,500 - $5,000+
  • Recalls: None Found

Transmission

4-Speed Automatic (4R70W)

• Transmission Slippage: The transmission may slip out of gear, leading to sudden loss of power and poor performance.
  • Solution: Replace or rebuild the transmission.
  • Estimated Cost to Fix: $2,000 - $3,000+
  • Recalls: None Found

Suspension

• Front Control Arm Bushing Failure: The front control arm bushings can fail, causing clunking noises, wandering front end, and poor handling.
  • Solution: Replace the front control arm bushings.
  • Estimated Cost to Fix: $500 - $1,000+
  • Recalls: None Found

Electrical

• Anti-Lock Brake System (ABS) Module Failure: The ABS module may fail, causing the ABS system to malfunction and potentially leading to increased stopping distances.
  • Solution: Replace the ABS module.
  • Estimated Cost to Fix: $600 - $1,200+
  • Recalls: None Found
• Power Window Motors Failure: The power window motors can fail, causing the windows to become inoperable.
  • Solution: Replace the failed power window motors.
  • Estimated Cost to Fix: $250 - $500+
  • Recalls: None Found

Exterior

• Rust on Chassis and Frame: In some models, the chassis and frame can develop premature rust, leading to structural damage and safety concerns.
  • Solution: Extensive rust repair or replacement.
  • Estimated Cost to Fix: $2,000 - $5,000+
  • Recalls: None Found

Interior

• Seat Belt Anchor Failure: The front seat belt anchors can fail, increasing the risk of injury in an accident.
  • Solution: Replace the defective seat belt anchors.
  • Estimated Cost to Fix: $250 - $400+
  • Recalls: None Found

Summary

The 2002 Ford Expedition has a range of issues that vary in severity and cost. While some issues, like the power window motor failure, are relatively minor and inexpensive to fix, others, like the spark plug blowout and transmission slippage, can be costly and require major repairs. It’s important to have any potential issues inspected by a qualified mechanic before purchasing a used 2002 Ford Expedition.