2002 Ford F-550 Super Duty

Introduction:

The 2002 Ford F-550 Super Duty is a heavy-duty pickup truck known for its ruggedness, towing capacity, and powerful engines. It offers several engine and transmission options, including:

• 7.3L Power Stroke Diesel V8 (250 hp, 525 lb-ft torque)
• 6.8L V10 Triton (310 hp, 425 lb-ft torque)
• 5-speed manual transmission
• 4-speed automatic transmission

The F-550 Super Duty is popular for its hauling and towing capabilities, but it has also been subject to various issues over the years.

Engine

7.3L Power Stroke Diesel V8

• Injector Sticking/Failure
  • Description/Symptoms: Engine misfires, rough idling, loss of power, increased fuel consumption
  • Solution: Replace failed injectors
  • Estimated Cost to Fix: $500 - $2,000
  • Recalls: None Found
• Turbocharger Failure
  • Description/Symptoms: Reduced engine power, excessive smoke from exhaust, poor acceleration
  • Solution: Replace turbocharger
  • Estimated Cost to Fix: $800 - $2,500
  • Recalls: None Found

Transmission

5-speed Manual Transmission

• Synchronizer Wear
  • Description/Symptoms: Difficulty shifting gears, grinding noises during shifts
  • Solution: Rebuild or replace transmission
  • Estimated Cost to Fix: $1,500 - $3,000
  • Recalls: None Found

4-speed Automatic Transmission

• Torque Converter Failure
  • Description/Symptoms: Transmission slippage, overheating, loss of torque
  • Solution: Replace torque converter
  • Estimated Cost to Fix: $1,000 - $2,500
  • Recalls: None Found

Suspension

No Issues Found

Electrical

• Battery Discharge
  • Description/Symptoms: Battery drains quickly, difficulty starting
  • Solution: Inspect and replace failed electrical components (alternator, starter, wiring)
  • Estimated Cost to Fix: $200 - $1,000
  • Recalls: None Found

Exterior

• Body Rust
  • Description/Symptoms: Rust appears on body panels, especially near the wheel wells and tailgate
  • Solution: Rust removal and prevention measures
  • Estimated Cost to Fix: $500 - $2,000
  • Recalls: None Found

Interior

• Seat Heater Failure
  • Description/Symptoms: Seat heaters stop functioning
  • Solution: Replace faulty heating element or module
  • Estimated Cost to Fix: $200 - $600
  • Recalls: None Found

Summary

The 2002 Ford F-550 Super Duty is a capable and powerful truck, but it has experienced various issues over the years. Engine injector and turbocharger issues are common with the 7.3L Power Stroke Diesel V8, while the manual transmission may suffer from synchronizer wear. Electrical problems and body rust can also be concerns. The severity and cost of these issues can vary depending on the specific part and labor required. Overall, potential buyers should be aware of these potential problems before purchasing this vehicle.