2002 Volvo S60
2002 Volvo S60
Overview
The 2002 Volvo S60, a stylish and comfortable mid-size sedan, offered a blend of Scandinavian design and robust engineering. Known for its safety features and refined interior, it aimed to compete in a crowded segment. While generally well-regarded for its build quality and driving dynamics, like any vehicle of its age, certain components have shown tendencies for specific issues over time. This analysis focuses on documented technical reliability concerns beyond routine maintenance, providing insights into potential problem areas for owners and prospective buyers of this model year.
Engine
2.4L Naturally Aspirated (B5244S2)
PCV System Clogs
- Symptoms: Rough idle, increased oil consumption, potential for oil leaks, check engine light.
- Solution: Cleaning or replacement of the Positive Crankcase Ventilation (PCV) system components.
- Cost: $300 - $700
EGR Valve Issues
- Symptoms: Rough idle, poor acceleration, check engine light with EGR-related codes.
- Solution: Cleaning or replacement of the Exhaust Gas Recirculation (EGR) valve.
- Cost: $250 - $500
2.4L Turbocharged (B5244T3)
Turbocharger Issues
- Symptoms: Loss of power, whistling noises, blue smoke from exhaust, oil leaks around the turbo.
- Solution: Repair or replacement of the turbocharger unit.
- Cost: $1000 - $2500
PCV System Clogs
- Symptoms: Rough idle, increased oil consumption, potential for oil leaks, check engine light.
- Solution: Cleaning or replacement of the Positive Crankcase Ventilation (PCV) system components.
- Cost: $300 - $700
2.5L Turbocharged (B5254T2 - ‘T5’)
Turbocharger Issues
- Symptoms: Loss of power, whistling noises, blue smoke from exhaust, oil leaks around the turbo.
- Solution: Repair or replacement of the turbocharger unit.
- Cost: $1000 - $2500
PCV System Clogs
- Symptoms: Rough idle, increased oil consumption, potential for oil leaks, check engine light.
- Solution: Cleaning or replacement of the Positive Crankcase Ventilation (PCV) system components.
- Cost: $300 - $700
Transmission
AW55-50SN Automatic (FWD/AWD)
Solenoid Issues
- Symptoms: Harsh shifting, delayed engagement, slipping gears, transmission warning light.
- Solution: Replacement of faulty solenoids or valve body.
- Cost: $500 - $1200
Torque Converter Problems
- Symptoms: Shuddering at low speeds, slipping, difficulty engaging gears.
- Solution: Replacement of the torque converter.
- Cost: $800 - $1800
M56 Manual (FWD)
No widespread issues reported.
- Symptoms: N/A
- Solution: N/A
- Cost: Varies
Suspension
Standard Chassis
Control Arm Bushings
- Symptoms: Clunking noises over bumps, vague steering feel, uneven tire wear.
- Solution: Replacement of worn control arm bushings.
- Cost: $300 - $600
Sway Bar Links
- Symptoms: Rattling or clunking noises when turning or going over uneven surfaces.
- Solution: Replacement of worn sway bar links.
- Cost: $150 - $300
Electrical
Body Control Module (BCM)
BCM Malfunctions
- Symptoms: Intermittent electrical issues, non-functioning accessories (windows, locks, lights), warning lights.
- Solution: Diagnosis and reprogramming or replacement of the BCM.
- Cost: $600 - $1500
ABS Module
ABS Module Failure
- Symptoms: ABS warning light illuminated, loss of ABS function.
- Solution: Repair or replacement of the ABS control module.
- Cost: $500 - $1200
Exterior
Standard Body
No widespread issues reported.
- Symptoms: N/A
- Solution: N/A
- Cost: Varies
Interior
Standard Interior
No widespread issues reported.
- Symptoms: N/A
- Solution: N/A
- Cost: Varies
Summary Verdict
The 2002 Volvo S60 is a generally reliable vehicle, particularly praised for its safety and comfort. However, owners should be aware of potential issues, especially concerning the PCV system and automatic transmission solenoids, which can require attention as the vehicle ages. Turbocharged models may also face turbocharger-related repairs. Suspension components like control arm bushings and sway bar links are common wear items. Electrical gremlins, particularly with the BCM and ABS module, can also arise. Regular maintenance and prompt attention to early symptoms can significantly mitigate the impact and cost of these potential issues, ensuring the S60 continues to provide a safe and enjoyable driving experience.