2002 Volvo VNM

2002 Volvo VNM Truck

The 2002 Volvo VNM truck is a heavy-duty truck popular for its durability and reliability. It comes with a range of engine and transmission options, including:

• Engine:
  • D12D: 12-liter, inline-6, 420 hp, 1,650 lb-ft of torque
  • D16G: 16-liter, inline-6, 500 hp, 1,850 lb-ft of torque
• Transmission:
  • I-Shift Automated Manual Transmission (AMT)
  • GRSO905 Manual Transmission

People like the VNM for its powerful engines, comfortable interior, and advanced safety features. However, some owners have reported issues with certain components over time.

Engine

D12D Engine

• Cylinder Head Gasket Failure
  • Description/Symptoms: Coolant leaking from the engine, overheating, loss of power
  • Solution: Replace the cylinder head gasket
  • Estimated Cost to Fix: $1,500 - $2,500+
  • Recalls: None Found
• EGR Valve Failure
  • Description/Symptoms: Engine idling rough, power loss, increased emissions
  • Solution: Clean or replace the EGR valve
  • Estimated Cost to Fix: $500 - $1,000
  • Recalls: None Found

D16G Engine

• Injector Failure
  • Description/Symptoms: Engine misfiring, loss of power, increased fuel consumption
  • Solution: Replace the faulty injector
  • Estimated Cost to Fix: $1,000 - $2,000+
  • Recalls: None Found
• Turbocharger Failure
  • Description/Symptoms: Loss of boost pressure, reduced engine performance
  • Solution: Replace the turbocharger
  • Estimated Cost to Fix: $2,000 - $3,000+
  • Recalls: None Found

Transmission

I-Shift Automated Manual Transmission

• Clutch Failure
  • Description/Symptoms: Difficulty engaging gears, slipping, shuddering
  • Solution: Replace the clutch
  • Estimated Cost to Fix: $2,500 - $4,000+
  • Recalls: 10V-464, 12V-223
• Shift Fork Failure
  • Description/Symptoms: Difficulty or inability to shift gears
  • Solution: Replace the shift fork
  • Estimated Cost to Fix: $1,000 - $1,500
  • Recalls: None Found

GRSO905 Manual Transmission

• Synchronizer Failure
  • Description/Symptoms: Grinding noise when shifting, difficulty engaging gears
  • Solution: Replace the synchronizer
  • Estimated Cost to Fix: $500 - $1,000
  • Recalls: None Found
• Input Shaft Bearing Failure
  • Description/Symptoms: Whining or growling noise, vibration
  • Solution: Replace the input shaft bearing
  • Estimated Cost to Fix: $1,500 - $2,500
  • Recalls: None Found

Suspension

• Leaf Spring Failure
  • Description/Symptoms: Sagging suspension, rough ride, uneven tire wear
  • Solution: Replace the leaf springs
  • Estimated Cost to Fix: $500 - $1,500
  • Recalls: None Found
• Shock Absorber Failure
  • Description/Symptoms: Bouncy or unstable ride, reduced handling
  • Solution: Replace the shock absorbers
  • Estimated Cost to Fix: $200 - $500
  • Recalls: None Found

Electrical

• Battery Failure
  • Description/Symptoms: Difficulty starting, dim headlights, electrical system malfunctions
  • Solution: Replace the battery
  • Estimated Cost to Fix: $100 - $250
  • Recalls: None Found
• Alternator Failure
  • Description/Symptoms: Dim headlights, difficulty starting, electrical system malfunctions
  • Solution: Replace the alternator
  • Estimated Cost to Fix: $500 - $1,000
  • Recalls: None Found

Exterior

• Headlight Failure
  • Description/Symptoms: Dim or inoperable headlights
  • Solution: Replace the headlight bulbs or assembly
  • Estimated Cost to Fix: $100 - $500
  • Recalls: None Found
• Tail Light Failure
  • Description/Symptoms: Dim or inoperable tail lights
  • Solution: Replace the tail light bulbs or assembly
  • Estimated Cost to Fix: $50 - $250
  • Recalls: None Found

Interior

• Climate Control Malfunction
  • Description/Symptoms: Inability to adjust temperature, fan speed not working
  • Solution: Repair or replace the climate control module
  • Estimated Cost to Fix: $500 - $1,000
  • Recalls: None Found
• Dashboard Warning Lights
  • Description/Symptoms: Multiple warning lights illuminated, false alarms
  • Solution: Scan for diagnostic codes and repair as needed
  • Estimated Cost to Fix: $100 - $500+
  • Recalls: None Found

Summary

The 2002 Volvo VNM truck generally has a good reputation for reliability, but it can experience certain issues over time. Engine and transmission problems are the most costly to fix, with potential repair expenses exceeding $2,000 or more. Suspension and electrical issues are generally less severe and less expensive to address. The overall reliability of the VNM should be considered when evaluating potential repairs and maintenance costs.