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2004 Audi A4

2004 Audi A4

Overview

The 2004 Audi A4, often referred to as the B6 generation, presented a blend of European luxury and performance. While generally well-regarded for its driving dynamics and upscale interior, like many vehicles of its era, it has specific areas where reliability can be a concern. This analysis focuses on common technical issues reported by owners and technicians, excluding routine maintenance. Understanding these potential pitfalls can help prospective buyers and current owners budget for and address necessary repairs, ensuring the continued enjoyment of this sophisticated sedan.


Engine

1.8L Turbocharged I4 (AVJ, BFB)

Ignition Coil Failure

  • Symptoms: Misfires, rough idling, check engine light, poor acceleration.
  • Solution: Replacement of faulty ignition coil(s).
  • Cost: $100 - $300

PCV System Clogging

  • Symptoms: Oil leaks, blue smoke from exhaust, rough idle, potential engine sludge.
  • Solution: Replacement of the Positive Crankcase Ventilation (PCV) valve and associated hoses.
  • Cost: $200 - $500

Oil Leaks (Valve Cover Gasket, Oil Cooler Seals)

  • Symptoms: Visible oil on engine components, burning oil smell, low oil level.
  • Solution: Replacement of leaking gaskets and seals.
  • Cost: $300 - $700

2.0L Turbocharged I4 (ALT, BPG, BWT)

Oil Consumption

  • Symptoms: Frequent need to top up oil, blue smoke from exhaust, especially on startup.
  • Solution: Can range from piston ring replacement to engine rebuild, depending on severity.
  • Cost: $1500 - $5000+

Timing Belt Failure (if applicable, check specific engine code)

  • Symptoms: Sudden engine shutdown, no start, catastrophic engine damage.
  • Solution: Replacement of timing belt, tensioners, and water pump.
  • Cost: $600 - $1200

2.5L I5 (BKL, BXA)

No Major Issues

  • Symptoms: No widespread issues reported.
  • Solution: No widespread issues reported.
  • Cost: No widespread issues reported.

3.0L V6 (ASN)

Timing Chain Tensioner Failure

  • Symptoms: Rattling noise from the rear of the engine, especially on startup, check engine light.
  • Solution: Replacement of timing chain tensioners and guides.
  • Cost: $1500 - $3000

Intake Manifold Flap Issues

  • Symptoms: Rough idle, loss of power, check engine light.
  • Solution: Replacement or repair of the intake manifold.
  • Cost: $400 - $900

Transmission

5-Speed Manual (01A)

No Major Issues

  • Symptoms: No widespread issues reported.
  • Solution: No widespread issues reported.
  • Cost: No widespread issues reported.

6-Speed Manual (01E)

No Major Issues

  • Symptoms: No widespread issues reported.
  • Solution: No widespread issues reported.
  • Cost: No widespread issues reported.

5-Speed Automatic (01V)

Torque Converter Issues

  • Symptoms: Shuddering, slipping gears, delayed engagement.
  • Solution: Replacement of the torque converter.
  • Cost: $800 - $1500

Valve Body Problems

  • Symptoms: Harsh shifting, transmission fault codes, erratic behavior.
  • Solution: Repair or replacement of the valve body.
  • Cost: $700 - $1400

6-Speed Automatic (09L - Tiptronic)

No Major Issues

  • Symptoms: No widespread issues reported.
  • Solution: No widespread issues reported.
  • Cost: No widespread issues reported.

Suspension

Standard Chassis

Control Arm Bushing Wear

  • Symptoms: Clunking noises over bumps, vague steering feel, uneven tire wear.
  • Solution: Replacement of worn control arm bushings or entire control arms.
  • Cost: $400 - $800

Worn Ball Joints

  • Symptoms: Popping or clunking noises when turning, steering wheel play.
  • Solution: Replacement of worn ball joints.
  • Cost: $300 - $600

Electrical

General Electrical System

Window Regulator Failure

  • Symptoms: Power windows not operating, grinding noise from door panel.
  • Solution: Replacement of the window regulator mechanism.
  • Cost: $200 - $400

HVAC Blower Motor Resistor Failure

  • Symptoms: HVAC fan only works on highest setting or not at all.
  • Solution: Replacement of the blower motor resistor.
  • Cost: $100 - $250

ABS/ESP Sensor Issues

  • Symptoms: ABS and/or ESP warning lights illuminated, potential loss of ABS/ESP function.
  • Solution: Diagnosis and replacement of faulty ABS wheel speed sensors.
  • Cost: $250 - $500

Exterior

Body and Trim

No Major Issues

  • Symptoms: No widespread issues reported.
  • Solution: No widespread issues reported.
  • Cost: No widespread issues reported.

Interior

Cabin Components

Pixelated LCD Displays (Instrument Cluster/Infotainment)

  • Symptoms: Faded or missing pixels on the driver information display or infotainment screen.
  • Solution: Repair or replacement of the affected display unit.
  • Cost: $300 - $800

HVAC Control Panel Malfunction

  • Symptoms: Buttons not responding, temperature control issues, display errors.
  • Solution: Repair or replacement of the HVAC control module.
  • Cost: $200 - $500

Summary Verdict

The 2004 Audi A4 offers a compelling driving experience but is not without its potential reliability concerns. Engines, particularly the turbocharged variants, can be prone to oil consumption and PCV system issues, while the V6 may face timing chain tensioner problems. Automatic transmissions can develop issues with the torque converter or valve body. Suspension components like control arm bushings and ball joints are common wear items. Electrically, window regulators and HVAC resistors are known to fail. Interior electronic displays can suffer from pixel degradation. Despite these potential issues, many A4s remain reliable with diligent maintenance and timely repairs, especially those with the simpler 2.5L I5 engine and manual transmissions.

This post is licensed under CC BY 4.0 by the author.