2004 Chevrolet Cargo Van

Introduction The 2004 Chevrolet Cargo Van is a versatile commercial vehicle offered in a wide range of configurations and powertrain options. It provides ample cargo space, a comfortable cabin, and a rugged design. The available engine options include a 4.8L V8 and a 6.0L V8, while transmission choices consist of a 4-speed automatic and a 6-speed manual.

Owners appreciate the Cargo Van’s spacious interior, reliable engines, and sturdy construction. However, it has also been plagued by some common issues, as detailed below.

Engine

4.8L V8

• Intake Manifold Gasket Failure
  • Description/Symptoms: Coolant leaks, rough idling, loss of power
  • Solution: Replace intake manifold gaskets
  • Estimated Cost to Fix: $500 - $800+
  • Recalls: None Found
• Throttle Position Sensor (TPS) Failure
  • Description/Symptoms: Engine stalling, poor acceleration, check engine light
  • Solution: Replace throttle position sensor
  • Estimated Cost to Fix: $200 - $400+
  • Recalls: None Found

6.0L V8

• Head Gasket Failure
  • Description/Symptoms: Coolant leaks, overheating, white smoke from exhaust
  • Solution: Replace head gaskets
  • Estimated Cost to Fix: $2,000 - $3,000+
  • Recalls: None Found
• Oil Pump Failure
  • Description/Symptoms: Low oil pressure, engine knocking, engine seizure
  • Solution: Replace oil pump
  • Estimated Cost to Fix: $600 - $1,000+
  • Recalls: None Found

Transmission

4-Speed Automatic

• Slipping Gears
  • Description/Symptoms: Difficulty shifting, loss of power, transmission warning light
  • Solution: Repair or replace transmission
  • Estimated Cost to Fix: $1,500 - $2,500+
  • Recalls: None Found
• Torque Converter Failure
  • Description/Symptoms: Shuddering, slipping, overheating
  • Solution: Replace torque converter
  • Estimated Cost to Fix: $1,000 - $1,500+
  • Recalls: None Found

6-Speed Manual

• Clutch Failure
  • Description/Symptoms: Difficulty shifting, grinding noises, clutch pedal pulsation
  • Solution: Replace clutch assembly
  • Estimated Cost to Fix: $500 - $800+
  • Recalls: None Found
• Transmission Mount Failure
  • Description/Symptoms: Clunking noises, vibration, difficulty shifting
  • Solution: Replace transmission mounts
  • Estimated Cost to Fix: $200 - $400+
  • Recalls: None Found

Suspension

• Front Suspension Strut Failure
  • Description/Symptoms: Clunking noises, poor handling, uneven tire wear
  • Solution: Replace front suspension struts
  • Estimated Cost to Fix: $400 - $600+
  • Recalls: None Found
• Leaf Spring Failure
  • Description/Symptoms: Squeaking noises, sagging rear end, reduced load capacity
  • Solution: Replace leaf springs
  • Estimated Cost to Fix: $500 - $800+
  • Recalls: None Found

Electrical

• Alternator Failure
  • Description/Symptoms: Dimming lights, difficulty starting, electrical system malfunctions
  • Solution: Replace alternator
  • Estimated Cost to Fix: $500 - $800+
  • Recalls: None Found
• Battery Cable Corrosion
  • Description/Symptoms: Difficulty starting, electrical system malfunctions
  • Solution: Clean or replace battery cables
  • Estimated Cost to Fix: $100 - $200+
  • Recalls: None Found

Exterior

• Rust
  • Description/Symptoms: Surface rust on body panels, frame, or suspension components
  • Solution: Sandblasting, painting, or replacing affected parts
  • Estimated Cost to Fix: $500 - $2,000+
  • Recalls: None Found
• Tailgate Lock Failure
  • Description/Symptoms: Difficulty opening or closing tailgate, rattling noises
  • Solution: Repair or replace tailgate lock assembly
  • Estimated Cost to Fix: $200 - $400+
  • Recalls: None Found

Interior

• HVAC Blower Motor Failure
  • Description/Symptoms: Lack of airflow from vents, overheating, unpleasant odors
  • Solution: Replace blower motor
  • Estimated Cost to Fix: $200 - $300+
  • Recalls: None Found
• Seat Adjustment Failure
  • Description/Symptoms: Difficulty adjusting seat position, seat not staying in place
  • Solution: Repair or replace seat adjustment mechanisms
  • Estimated Cost to Fix: $100 - $200+
  • Recalls: None Found

Summary The 2004 Chevrolet Cargo Van has some recurring issues, particularly with its engine, transmission, and suspension components. However, it remains a popular choice for commercial use due to its spacious interior, reliable performance, and durable design. The severity and cost of repairs may vary depending on the specific issue and the condition of the vehicle.