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2004 Chevrolet Malibu

Introduction

The 2004 Chevrolet Malibu is a mid-size sedan that offers a range of engine and transmission options. It is powered by a 3.5L V6 with 200 horsepower and 220 lb-ft of torque, or a 3.9L V6 with 240 horsepower and 205 lb-ft of torque. The 3.5L V6 is paired with a 4-speed automatic transmission, while the 3.9L V6 is paired with a 5-speed automatic transmission. The Malibu is known for its comfort and spacious interior, but some owners have reported issues with its various components.

Engine

  • 3.5L V6
    • Intake Manifold Gasket Failure
      • Description/Symptoms: Coolant leaks, overheating, reduced engine power
      • Solution: Replace intake manifold gasket
      • Estimated Cost to Fix: $500 - $1,000+
      • Recalls: None Found
    • Valve Cover Gasket Leak
      • Description/Symptoms: Oil leaks, engine noise
      • Solution: Replace valve cover gaskets
      • Estimated Cost to Fix: $200 - $500
      • Recalls: None Found
  • 3.9L V6
    • Timing Chain Tensioner Failure
      • Description/Symptoms: Engine noise, reduced engine power, check engine light
      • Solution: Replace timing chain tensioner
      • Estimated Cost to Fix: $1,000 - $2,000+
      • Recalls: None Found
    • Intake Valve Sticking
      • Description/Symptoms: Reduced engine power, engine hesitation, check engine light
      • Solution: Replace intake valves
      • Estimated Cost to Fix: $1,500 - $2,500+
      • Recalls: None Found

Transmission

  • 4-Speed Automatic Transmission
    • Torque Converter Failure
      • Description/Symptoms: Transmission slipping, shuddering, overheating
      • Solution: Replace torque converter
      • Estimated Cost to Fix: $1,500 - $2,000+
      • Recalls: None Found
  • 5-Speed Automatic Transmission
    • Valve Body Failure
      • Description/Symptoms: Transmission slipping, rough shifting, no engagement
      • Solution: Replace valve body
      • Estimated Cost to Fix: $800 - $1,500
      • Recalls: None Found

Suspension

  • Front Suspension Strut Failure
    • Description/Symptoms: Clunking noise, vibration, poor handling
    • Solution: Replace front suspension struts
    • Estimated Cost to Fix: $800 - $1,500
    • Recalls: None Found
  • Rear Suspension Bushing Failure
    • Description/Symptoms: Squeaking noise, excessive movement, poor handling
    • Solution: Replace rear suspension bushings
    • Estimated Cost to Fix: $400 - $800
    • Recalls: None Found

Electrical

  • Alternator Failure
    • Description/Symptoms: Dim headlights, battery warning light, electrical problems
    • Solution: Replace alternator
    • Estimated Cost to Fix: $300 - $600
    • Recalls: None Found
  • Battery Failure
    • Description/Symptoms: Difficulty starting, electrical problems
    • Solution: Replace battery
    • Estimated Cost to Fix: $100 - $200
    • Recalls: None Found

Exterior

  • Hood Struts Failure
    • Description/Symptoms: Hood pops up or sags
    • Solution: Replace hood struts
    • Estimated Cost to Fix: $100 - $200
    • Recalls: None Found
  • Window Regulator Failure
    • Description/Symptoms: Windows not rolling up or down properly
    • Solution: Replace window regulator
    • Estimated Cost to Fix: $200 - $500
    • Recalls: None Found

Interior

  • Dashboard Squeaks and Rattles
    • Description/Symptoms: Noises from dashboard when driving over rough surfaces
    • Solution: Tighten dashboard components or apply foam insulation
    • Estimated Cost to Fix: Free - $100
    • Recalls: None Found

Summary

The 2004 Chevrolet Malibu has a range of potential issues, including engine and transmission problems, suspension failures, electrical issues, and exterior and interior concerns. Some of the issues, such as the intake manifold gasket failure and the timing chain tensioner failure, can be expensive to repair. However, many of the other issues are relatively minor and inexpensive to fix. Overall, the Malibu is a reliable vehicle, but some owners may encounter problems that require attention.

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