2004 Chevrolet Silverado 2500

Introduction:

The 2004 Chevrolet Silverado 2500 is a heavy-duty pickup truck that offers a variety of engine and transmission options. With its powerful engines, durable construction, and spacious interior, it has been praised for its towing and hauling capabilities. However, like most vehicles, the Silverado 2500 has also experienced some common issues reported by owners.

Engine

• 6.0L Vortec LY6 V8
  • Intake Manifold Gasket Failure:
    • Description/Symptoms: Oil and coolant leaks, engine overheating, poor performance
    • Solution: Replace intake manifold gaskets
    • Estimated Cost to Fix: $500 - $1500
    • Recalls: 04015
  • Knock Sensor Failure:
    • Description/Symptoms: Engine knocking, reduced power, increased fuel consumption
    • Solution: Replace knock sensors
    • Estimated Cost to Fix: $200 - $400
    • Recalls: None Found
• 8.1L Vortec L18 V8
  • Valvetrain Noise:
    • Description/Symptoms: Noisy engine, ticking or tapping sounds
    • Solution: Inspect and adjust valvetrain components
    • Estimated Cost to Fix: $200 - $600
    • Recalls: None Found
  • EGR Valve Failure:
    • Description/Symptoms: Engine stalls, rough idling, reduced power
    • Solution: Replace EGR valve
    • Estimated Cost to Fix: $250 - $500
    • Recalls: None Found

Transmission

• Allison 6-Speed Automatic
  • Torque Converter Shudder:
    • Description/Symptoms: Vibration or shudder during acceleration
    • Solution: Replace torque converter
    • Estimated Cost to Fix: $1000 - $2000
    • Recalls: 04V451
  • Transmission Fluid Leak:
    • Description/Symptoms: Leaking transmission fluid, slipping gears
    • Solution: Repair or replace transmission seal
    • Estimated Cost to Fix: $200 - $600
    • Recalls: None Found
• ZF 6-Speed Manual
  • Clutch Wear:
    • Description/Symptoms: Difficulty shifting, slipping gears
    • Solution: Replace clutch disc and pressure plate
    • Estimated Cost to Fix: $500 - $1200
    • Recalls: None Found
  • Shifter Linkage Failure:
    • Description/Symptoms: Difficulty engaging gears
    • Solution: Replace shifter linkage components
    • Estimated Cost to Fix: $200 - $400
    • Recalls: None Found

Suspension

• Front Suspension:
  • Control Arm Bushing Failure:
    • Description/Symptoms: Clunking or rattling noise from the front end, uneven tire wear
    • Solution: Replace control arm bushings
    • Estimated Cost to Fix: $300 - $700
    • Recalls: None Found
• Rear Suspension:
  • Leaf Spring Failure:
    • Description/Symptoms: Sagging rear end, reduced load capacity
    • Solution: Replace leaf springs
    • Estimated Cost to Fix: $500 - $1200
    • Recalls: None Found

Electrical

• Electrical System:
  • Battery Discharge:
    • Description/Symptoms: Battery drains quickly, difficulty starting
    • Solution: Check and replace faulty electrical components
    • Estimated Cost to Fix: $100 - $600
    • Recalls: None Found
• Lighting:
  • Headlight Failure:
    • Description/Symptoms: Dim or non-functioning headlights
    • Solution: Replace headlight bulbs or ballast
    • Estimated Cost to Fix: $100 - $300
    • Recalls: 04V516
  • Tail Light Failure:
    • Description/Symptoms: Dim or non-functioning tail lights
    • Solution: Replace tail light bulbs
    • Estimated Cost to Fix: $100 - $200
    • Recalls: None Found

Exterior

• Body:
  • Rust:
    • Description/Symptoms: Rust and corrosion on the frame, bed, or body panels
    • Solution: Rust repair or replacement of affected parts
    • Estimated Cost to Fix: $1000+
    • Recalls: None Found

Interior

• Climate Control:
  • Blower Motor Failure:
    • Description/Symptoms: No or weak airflow from the vents
    • Solution: Replace blower motor
    • Estimated Cost to Fix: $200 - $400
    • Recalls: None Found
• Power Windows:
  • Window Regulator Failure:
    • Description/Symptoms: Difficulty raising or lowering windows
    • Solution: Replace window regulator
    • Estimated Cost to Fix: $200 - $400
    • Recalls: None Found

Summary

The 2004 Chevrolet Silverado 2500 is a capable and durable pickup truck, but it has experienced some common issues that owners have reported. The most significant problems include intake manifold gasket failure, torque converter shudder, and battery discharge. However, some of these issues can be relatively inexpensive to repair, and the Silverado 2500 remains a popular choice for those seeking a reliable and powerful workhorse.