2004 Chevrolet W3500 Tiltmaster

Introduction

The 2004 Chevrolet W3500 Tiltmaster is a medium-duty commercial truck offered with a range of engine and transmission options. The 6.6L Duramax diesel engine produces 305 horsepower and 625 lb-ft of torque. The vehicle is known for its durability, towing capacity, and off-road capabilities, but it has also been reported to have some common issues.

Engine

• 6.6L Duramax Diesel
  • Injector Failure
    • Description/Symptoms: Leaking injectors, rough running, loss of power
    • Solution: Replace injectors
    • Estimated Cost to Fix: $800 - $2,000+
    • Recalls: None Found
  • Turbocharger Failure
    • Description/Symptoms: Whistling noise, loss of boost, black smoke
    • Solution: Replace turbocharger
    • Estimated Cost to Fix: $1,200 - $2,500+
    • Recalls: None Found

Transmission

• Allison 1000 5-Speed Automatic
  • Torque Converter Failure
    • Description/Symptoms: Shuddering, slipping, overheating
    • Solution: Replace torque converter
    • Estimated Cost to Fix: $1,500 - $3,000+
    • Recalls: None Found

Suspension

• Leaf Spring Breakage
  • Description/Symptoms: Sagging rear end, rattling noises
  • Solution: Replace leaf springs
  • Estimated Cost to Fix: $500 - $800+
  • Recalls: None Found

Electrical

• ECM/PCM Failure
  • Description/Symptoms: Engine management light, poor performance, stalling
  • Solution: Replace ECM/PCM
  • Estimated Cost to Fix: $800 - $2,000+
  • Recalls: None Found

Exterior

• Rust on Frame
  • Description/Symptoms: Corrosion on the truck’s frame
  • Solution: Clean and treat rust
  • Estimated Cost to Fix: $500 - $1,500+
  • Recalls: None Found

Interior

• Climate Control Failure
  • Description/Symptoms: Inoperative air conditioning, heating, or ventilation
  • Solution: Replace climate control module
  • Estimated Cost to Fix: $400 - $800+
  • Recalls: None Found

Summary

While the 2004 Chevrolet W3500 Tiltmaster is generally a reliable truck, it has some common issues that can be costly to repair. Potential owners should be aware of these issues before purchasing this vehicle. The severity of the issues varies, with some being minor while others can lead to major breakdowns. The estimated cost to fix the issues can range from several hundred dollars to several thousand dollars.