2004 Chevrolet W5500HD Tiltmaster
Introduction:
The 2004 Chevrolet W5500HD Tiltmaster is a heavy-duty commercial truck designed for construction, hauling, and towing applications. It is available with various engine and transmission options, including:
- 6.6L Duramax Diesel V8 (360 hp, 650 lb-ft torque)
- 7.8L Vortec V8 (300 hp, 455 lb-ft torque)
Engine
6.6L Duramax Diesel V8
Turbocharger Actuator Failure: Symptoms: Reduced engine power, black smoke from exhaust Solution: Replace turbocharger actuator Estimated Cost to Fix: $500 - $1,000 Recalls: NHTSA Campaign Number 17V447000
Fuel Injector Seal Leakage: Symptoms: Leaking fuel near injectors, rough idle, reduced fuel efficiency Solution: Replace fuel injector seals Estimated Cost to Fix: $250 - $500 Recalls: None Found
EGR Valve Failure: Symptoms: Illuminated check engine light, reduced engine power, rough idle Solution: Clean or replace EGR valve Estimated Cost to Fix: $300 - $500 Recalls: NHTSA Campaign Number 19V704000
Transmission
6-Speed Manual
- Transmission Fluid Leaks: Symptoms: Transmission fluid leaking from seals or gaskets Solution: Replace leaking seals or gaskets Estimated Cost to Fix: $200 - $500 Recalls: None Found
Suspension
Leaf Spring Failures: Symptoms: Broken or cracked leaf springs, sagging suspension Solution: Replace leaf springs Estimated Cost to Fix: $1,000 - $2,000 Recalls: None Found
Shock Absorber Leaks: Symptoms: Worn or leaking shock absorbers, reduced handling Solution: Replace shock absorbers Estimated Cost to Fix: $400 - $600 Recalls: None Found
Electrical
Alternator Failure: Symptoms: Dimming lights, battery not charging Solution: Replace alternator Estimated Cost to Fix: $500 - $1,000 Recalls: None Found
Battery Drain: Symptoms: Battery draining quickly while parked Solution: Diagnose and repair the electrical circuit causing the drain Estimated Cost to Fix: $200 - $500+ Recalls: None Found
Exterior
- Brake Light Switches: Symptoms: Brake lights not functioning, cruise control inoperable Solution: Replace brake light switches Estimated Cost to Fix: $100 - $200 Recalls: NHTSA Campaign Number 17V445000
Interior
Steering Wheel Controls: Symptoms: Steering wheel controls not functioning properly Solution: Replace steering wheel control module Estimated Cost to Fix: $200 - $500 Recalls: None Found
Gauge Cluster Malfunction: Symptoms: Gauges not working properly, displaying incorrect information Solution: Repair or replace gauge cluster Estimated Cost to Fix: $400 - $800 Recalls: None Found
Summary:
The 2004 Chevrolet W5500HD Tiltmaster has some common issues in the engine, suspension, electrical, and interior components. While some issues are minor and inexpensive to fix, others can be more severe and costly. Overall, the vehicle’s reliability is average, with a mix of minor and moderate issues.