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2004 Chrysler Intrepid

2004 Chrysler Intrepid

Overview

The 2004 Chrysler Intrepid, part of the second generation of the model, offered a blend of comfort and performance for its era. It was available with a choice of V6 engines, paired with an automatic transmission. While generally considered a decent vehicle for its time, like any car, it has specific areas where owners have reported issues. This analysis focuses on common technical reliability concerns beyond routine maintenance, providing insights into potential problem areas for prospective buyers or current owners looking for specific repair information. The focus is on documented, recurring issues rather than isolated incidents or normal wear and tear.


Engine

2.7L V6

Head Gasket Failure

  • Symptoms: Coolant loss, white smoke from exhaust, engine overheating, milky oil.
  • Solution: Replacement of head gaskets and associated seals. May require cylinder head machining.
  • Cost: $1500 - $2500

Oil Sludge Buildup

  • Symptoms: Reduced engine performance, increased oil consumption, potential for bearing damage.
  • Solution: Regular oil changes with high-quality oil and frequent flushing. In severe cases, engine disassembly and cleaning may be necessary.
  • Cost: $300 - $800 (for flushing and oil change), significantly more for engine rebuild.

3.2L V6

No widespread issues reported.

  • Symptoms: N/A
  • Solution: N/A
  • Cost: Varies

3.5L V6

No widespread issues reported.

  • Symptoms: N/A
  • Solution: N/A
  • Cost: Varies

Transmission

42LE Automatic Transmission

Slipping Gears

  • Symptoms: Delayed engagement, harsh shifting, loss of power during acceleration.
  • Solution: Transmission fluid and filter change, solenoid replacement, or full transmission rebuild.
  • Cost: $500 - $2500+

Overheating

  • Symptoms: Transmission fluid smells burnt, erratic shifting, potential for transmission failure.
  • Solution: Check and top off transmission fluid, flush and replace fluid, inspect transmission cooler for blockages.
  • Cost: $200 - $600

Suspension

Standard Chassis

Worn Ball Joints and Tie Rod Ends

  • Symptoms: Clunking noises over bumps, vague steering, uneven tire wear.
  • Solution: Replacement of worn ball joints and tie rod ends.
  • Cost: $400 - $800

Leaking Struts/Shocks

  • Symptoms: Bouncy ride, reduced handling, visible fluid leaks on shock/strut bodies.
  • Solution: Replacement of worn struts or shocks.
  • Cost: $300 - $700

Electrical

Body Control Module (BCM)

Intermittent Electrical Failures

  • Symptoms: Malfunctioning power windows, door locks, interior lights, or instrument cluster issues.
  • Solution: Diagnosis and potential reprogramming or replacement of the BCM.
  • Cost: $500 - $1200

Alternator

Premature Failure

  • Symptoms: Dimming headlights, battery warning light, difficulty starting.
  • Solution: Replacement of the alternator.
  • Cost: $400 - $700

Exterior

Body Panels and Paint

Clear Coat Peeling

  • Symptoms: Fading paint, peeling clear coat, especially on horizontal surfaces.
  • Solution: Repainting affected areas or full vehicle repaint.
  • Cost: $500 - $3000+

Headlights

Cloudy/Yellowed Lenses

  • Symptoms: Reduced light output, poor visibility at night.
  • Solution: Headlight restoration kit or replacement of headlight assemblies.
  • Cost: $50 - $300

Interior

HVAC System

Blend Door Actuator Failure

  • Symptoms: Inability to control temperature or direct airflow (e.g., stuck on defrost).
  • Solution: Replacement of the blend door actuator(s).
  • Cost: $200 - $500

Power Window Regulators

Failure

  • Symptoms: Windows not operating, slow movement, or falling into the door.
  • Solution: Replacement of the power window regulator and motor assembly.
  • Cost: $200 - $400

Summary Verdict

The 2004 Chrysler Intrepid presents a mixed reliability profile. The 2.7L V6 engine is a notable weak point, prone to head gasket issues and oil sludge, requiring diligent maintenance and potentially costly repairs. The automatic transmission can also develop issues like slipping or overheating. Suspension components like ball joints and tie rods are common wear items. Electrical gremlins, particularly related to the Body Control Module, can cause frustrating intermittent problems. Exterior paint can suffer from clear coat degradation, and interior components like HVAC blend doors and power window regulators are also known to fail. While the 3.2L and 3.5L V6 engines are generally more robust, potential buyers should be aware of these common issues and factor in potential repair costs.

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