2004 Ford E-150 Club Wagon

The 2004 Ford E-150 Club Wagon is a full-size passenger van available with various engine and transmission options. It offers spacious seating, comfortable interiors, and a powerful V8 engine. However, like any vehicle, it has its fair share of issues that owners have reported over the years.

Engine

• 5.4L V8 Triton (255 hp, 350 lb-ft torque)
  • Spark plug blowout: Can cause misfires, rough idling, and loss of power.
  • Description/Symptoms: Blown-out spark plugs, misfiring engine, check engine light.
  • Solution: Replace spark plugs and ignition coils.
  • Estimated Cost to Fix: $500 - $1,000+
  • Recalls: None Found
• 4.6L V8 (225 hp, 290 lb-ft torque)
  • Intake manifold gasket failure: May cause vacuum leaks, coolant leaks, and decreased engine performance.
  • Description/Symptoms: Coolant leaks, rough idling, check engine light.
  • Solution: Replace intake manifold gaskets.
  • Estimated Cost to Fix: $500 - $1,000+
  • Recalls: None Found

Transmission

• 4-speed automatic (4R75W)
  • Transmission slipping: Can cause erratic shifting, delayed engagement, or inability to shift.
  • Description/Symptoms: Hesitation or slipping when shifting gears, check engine light.
  • Solution: Replace transmission clutches or rebuild the transmission.
  • Estimated Cost to Fix: $2,000 - $4,000+
  • Recalls: None Found
• 5-speed automatic (5R110W)
  • Harsh shifting: Can cause abrupt or jerky gear changes.
  • Description/Symptoms: Rough or delayed gear changes, check engine light.
  • Solution: Update transmission control software or replace transmission solenoids.
  • Estimated Cost to Fix: $500 - $1,500+
  • Recalls: None Found

Suspension

• Front sway bar links: May break or wear out, causing clunking or rattling noises.
  • Description/Symptoms: Noise when turning or going over bumps.
  • Solution: Replace sway bar links.
  • Estimated Cost to Fix: $200 - $500+
  • Recalls: None Found

Electrical

• Battery drain: Parasitic draw may drain the battery overnight.
  • Description/Symptoms: Dead battery after sitting for extended periods.
  • Solution: Test for parasitic draw and replace faulty components.
  • Estimated Cost to Fix: $100 - $500+
  • Recalls: None Found

Exterior

• Door hinges: May become loose or worn, causing doors to sag or not close properly.
  • Description/Symptoms: Sagging doors, difficulty closing doors.
  • Solution: Adjust or replace door hinges.
  • Estimated Cost to Fix: $200 - $500+
  • Recalls: None Found

Interior

• Center console armrest: May break or become loose.
  • Description/Symptoms: Broken or loose armrest.
  • Solution: Replace center console armrest.
  • Estimated Cost to Fix: $100 - $200+
  • Recalls: None Found

Overall Summary

The 2004 Ford E-150 Club Wagon has been praised for its reliability and overall performance. However, it is not without its issues, particularly with the spark plugs and transmission components. These issues can be relatively expensive to fix, but they are generally not widespread concerns. Overall, the vehicle offers a good balance of space, comfort, and power but may require occasional repairs to keep it in good condition.