2004 Ford E-250

2004 Ford E-250

The 2004 Ford E-250 is a full-size van that was available with a variety of engine and transmission options. It was popular for its spacious interior, powerful engines, and towing capacity. However, like any vehicle, the E-250 has its share of problems.

Some of the most common issues reported by owners include:

Engine

• 5.4L V8
  • Intake manifold gasket failure: Symptoms include a coolant leak, overheating, and reduced engine power. The solution is to replace the intake manifold gasket. Estimated cost to fix: $500 - $1,000+
  • Spark plug blowout: Symptoms include a misfire, rough idle, and reduced engine power. The solution is to replace the spark plugs and inspect the cylinder head for damage. Estimated cost to fix: $200 - $500+
  • Timing chain failure: Symptoms include a rattling noise from the engine, reduced engine power, and eventually engine failure. The solution is to replace the timing chain and gears. Estimated cost to fix: $1,500 - $2,500+
• 6.0L V8
  • Injector failure: Symptoms include a rough idle, reduced engine power, and black smoke from the exhaust. The solution is to replace the injectors. Estimated cost to fix: $500 - $1,000+
  • Turbocharger failure: Symptoms include a loss of boost, reduced engine power, and black smoke from the exhaust. The solution is to replace the turbocharger. Estimated cost to fix: $1,500 - $2,500+
  • EGR cooler failure: Symptoms include overheating, coolant leaks, and reduced engine power. The solution is to replace the EGR cooler. Estimated cost to fix: $500 - $1,000+

Transmission

• 4R75W: Symptoms include slipping gears, hard shifting, and no movement. The solution is to rebuild or replace the transmission. Estimated cost to fix: $1,500 - $2,500+
• 4R100: Symptoms include slipping gears, hard shifting, and no movement. The solution is to rebuild or replace the transmission. Estimated cost to fix: $2,000 - $3,000+

Suspension

• Front suspension: Symptoms include excessive wear on tires, poor handling, and a rough ride. The solution is to replace the worn components. Estimated cost to fix: $500 - $1,000+
• Rear suspension: Symptoms include a sagging rear end, poor handling, and a rough ride. The solution is to replace the worn components. Estimated cost to fix: $500 - $1,000+

Electrical

• Battery: Symptoms include a dead battery, dim lights, and electrical problems. The solution is to replace the battery. Estimated cost to fix: $100 - $200+
• Alternator: Symptoms include a dead battery, dim lights, and electrical problems. The solution is to replace the alternator. Estimated cost to fix: $300 - $500+
• Starter: Symptoms include a no-start condition. The solution is to replace the starter. Estimated cost to fix: $200 - $400+

Exterior

• Rust: Symptoms include rust spots on the body, frame, and suspension components. The solution is to remove the rust and repaint the affected areas. Estimated cost to fix: $500 - $1,000+
• Dents and scratches: Symptoms include dents and scratches on the body panels. The solution is to repair or replace the damaged panels. Estimated cost to fix: $500 - $2,000+

Interior

• Climate control: Symptoms include a lack of heat or air conditioning. The solution is to repair or replace the climate control system. Estimated cost to fix: $500 - $1,000+
• Power windows: Symptoms include windows that do not operate properly. The solution is to repair or replace the power window motors or switches. Estimated cost to fix: $200 - $500+
• Door locks: Symptoms include doors that do not lock or unlock properly. The solution is to repair or replace the door lock actuators or switches. Estimated cost to fix: $200 - $500+

Summary

Overall, the 2004 Ford E-250 is a reliable van with a spacious interior and powerful engines. However, it is not without its problems. Some of the most common issues include intake manifold gasket failure, spark plug blowout, timing chain failure, injector failure, turbocharger failure, EGR cooler failure, transmission problems, suspension problems, electrical problems, rust, and dents and scratches. The severity and cost of these issues can vary depending on the specific problem and the extent of the damage.