2004 Ford E-350 Super Duty

2004 Ford E-350 Super Duty

The 2004 Ford E-350 Super Duty is a full-size van offered with a range of engine and transmission options. It’s popular for its spacious interior, heavy-duty capabilities, and customization options. However, like any vehicle, it has its share of potential issues.

Engine

• 6.0L Power Stroke Diesel
  • Intake Manifold Bolt Failure
    • Description/Symptoms: The bolts that hold the intake manifold in place can fail, causing the manifold to leak coolant and exhaust. This can lead to overheating, performance issues, and potential engine damage.
    • Solution: Replace the failed bolts and inspect the intake manifold for any damage.
    • Estimated Cost to Fix: $500 - $1,000+
    • Recalls: N/A
  • EGR Cooler Failure
    • Description/Symptoms: The EGR cooler, which is part of the exhaust gas recirculation system, can fail and allow coolant to leak into the exhaust system. This can cause white smoke from the exhaust, coolant loss, and eventually engine overheating.
    • Solution: Replace the EGR cooler and associated gaskets.
    • Estimated Cost to Fix: $1,000 - $2,000+
    • Recalls: N/A
  • Fuel Injector Failure
    • Description/Symptoms: The fuel injectors, which deliver fuel to the engine, can fail and cause a variety of issues including poor engine performance, black smoke from the exhaust, and increased fuel consumption.
    • Solution: Replace the failed fuel injectors.
    • Estimated Cost to Fix: $500 - $1,000 per injector
    • Recalls: N/A
• 7.3L Power Stroke Diesel
  • Cam Position Sensor Failure
    • Description/Symptoms: The cam position sensor, which monitors the position of the camshaft, can fail and cause the engine to run poorly or stall.
    • Solution: Replace the failed cam position sensor.
    • Estimated Cost to Fix: $200 - $500
    • Recalls: N/A
  • Turbocharger Failure
    • Description/Symptoms: The turbocharger, which boosts engine performance, can fail and cause a loss of power, increased exhaust smoke, and excessive oil consumption.
    • Solution: Replace the failed turbocharger and associated gaskets.
    • Estimated Cost to Fix: $1,500 - $2,500+
    • Recalls: N/A
• 5.4L Triton V8
  • Spark Plug Failure
    • Description/Symptoms: The spark plugs, which ignite the air-fuel mixture in the engine, can fail and cause misfires, rough idling, and poor engine performance.
    • Solution: Replace the failed spark plugs.
    • Estimated Cost to Fix: $200 - $500
    • Recalls: N/A
  • Ignition Coil Failure
    • Description/Symptoms: The ignition coils, which provide the electrical current to the spark plugs, can fail and cause misfires and poor engine performance.
    • Solution: Replace the failed ignition coils.
    • Estimated Cost to Fix: $100 - $300 per coil
    • Recalls: N/A

Transmission

• 4R100 Automatic
  • Torque Converter Failure
    • Description/Symptoms: The torque converter, which transfers power from the engine to the transmission, can fail and cause shuddering, slipping, and difficulty shifting gears.
    • Solution: Replace the failed torque converter and associated components.
    • Estimated Cost to Fix: $1,500 - $2,500
    • Recalls: N/A
  • Transmission Line Leak
    • Description/Symptoms: The transmission lines, which carry transmission fluid, can leak and cause a loss of fluid and shifting problems.
    • Solution: Replace the leaking transmission lines.
    • Estimated Cost to Fix: $100 - $500+
    • Recalls: N/A
• 5R110W Automatic
  • Solenoid Pack Failure
    • Description/Symptoms: The solenoid pack, which controls the transmission’s shift solenoids, can fail and cause shifting problems, such as delayed or harsh shifts.
    • Solution: Replace the failed solenoid pack.
    • Estimated Cost to Fix: $500 - $1,000
    • Recalls: N/A
  • Output Shaft Bearing Failure
    • Description/Symptoms: The output shaft bearing, which supports the transmission’s output shaft, can fail and cause whining noises and difficulty shifting gears.
    • Solution: Replace the failed output shaft bearing.
    • Estimated Cost to Fix: $1,000 - $1,500
    • Recalls: N/A

Suspension

• No Issues Found

Electrical

• Battery Drain
  • Description/Symptoms: The battery can drain prematurely, causing starting problems and other electrical issues.
  • Solution: Check for any parasitic draws on the electrical system, such as faulty wiring or accessories. Replace the battery if necessary.
  • Estimated Cost to Fix: $100 - $500+
  • Recalls: N/A
• Alternator Failure
  • Description/Symptoms: The alternator, which charges the battery, can fail and lead to electrical issues, such as dimming lights and loss of power.
  • Solution: Replace the failed alternator.
  • Estimated Cost to Fix: $500 - $1,000
  • Recalls: N/A

Exterior

• Tailgate Latch Failure
  • Description/Symptoms: The tailgate latch can fail, making it difficult to open or close the tailgate.
  • Solution: Replace the failed tailgate latch.
  • Estimated Cost to Fix: $200 - $500
  • Recalls: N/A

Interior

• Dashboard Cracking
  • Description/Symptoms: The dashboard can crack over time due to exposure to heat and sunlight.
  • Solution: Replace the dashboard.
  • Estimated Cost to Fix: $500 - $1,000
  • Recalls: N/A

Summary

The 2004 Ford E-350 Super Duty, while a capable vehicle, can experience various issues. The severity and cost of these issues can vary depending on the specific issue and its components. Potential buyers and owners should be aware of these potential issues and factor them into their decision-making process.