2004 Ford Econoline

Introduction

The 2004 Ford Econoline is a full-size van available in various configurations, including cargo, passenger, and cutaway models. It features a powerful V8 engine and is known for its spacious interior and versatile cargo capacity.

Engine

• 5.4L Triton V8

  • Intake Manifold Gasket Failure
  • Description/Symptoms: Coolant leaks, overheating, reduced engine power
  • Solution: Replace intake manifold gaskets
  • Estimated Cost to Fix: $500 - $1,000+

  • Recalls: None Found

  • Spark Plug Blowout
  • Description/Symptoms: Misfiring, rough idling, decreased fuel efficiency
  • Solution: Replace spark plugs and ensure they are properly torqued
  • Estimated Cost to Fix: $100 - $250

  • Recalls: None Found

  • Fuel Injector Failure
  • Description/Symptoms: Poor engine performance, reduced power, rough idling
  • Solution: Replace faulty fuel injectors
  • Estimated Cost to Fix: $500 - $800+
  • Recalls: None Found

• 6.0L Power Stroke Diesel V8

  • Turbocharger Failure
  • Description/Symptoms: Loss of power, black smoke, excessive oil consumption
  • Solution: Replace turbocharger
  • Estimated Cost to Fix: $1,500 - $2,500+

  • Recalls: None Found

  • EGR Cooler Failure
  • Description/Symptoms: Coolant leaks, reduced engine performance, overheating
  • Solution: Replace EGR cooler
  • Estimated Cost to Fix: $600 - $1,000+
  • Recalls: None Found

Transmission

• 4R75W 4-Speed Automatic

  • Shift Solenoid Failure
  • Description/Symptoms: Delayed or erratic shifting, transmission slipping
  • Solution: Replace faulty shift solenoids
  • Estimated Cost to Fix: $200 - $400+

  • Recalls: None Found

  • Torque Converter Shudder
  • Description/Symptoms: Vibration or shudder when shifting gears
  • Solution: Replace torque converter
  • Estimated Cost to Fix: $800 - $1,500+
  • Recalls: None Found

• E4OD 4-Speed Automatic

  • Overdrive Unit Failure
  • Description/Symptoms: Slipping or failure to engage overdrive gear
  • Solution: Replace overdrive unit
  • Estimated Cost to Fix: $1,000 - $2,000+
  • Recalls: None Found

Suspension

• Rear Leaf Springs Failure
  • Description/Symptoms: Sagging or broken leaf springs, reduced ride quality
  • Solution: Replace leaf springs
  • Estimated Cost to Fix: $500 - $1,000+
  • Recalls: None Found
• Front Ball Joint Wear
  • Description/Symptoms: Loose or worn ball joints, clunking or popping noises
  • Solution: Replace ball joints
  • Estimated Cost to Fix: $200 - $400+
  • Recalls: None Found

Electrical

• Battery Discharge
  • Description/Symptoms: Battery drains quickly, difficulty starting or maintaining electrical functions
  • Solution: Diagnose and repair electrical system, including replacing faulty components
  • Estimated Cost to Fix: $500 - $1,000+
  • Recalls: None Found
• Ignition Coil Failure
  • Description/Symptoms: Engine misfires, loss of power, difficulty starting
  • Solution: Replace faulty ignition coils
  • Estimated Cost to Fix: $200 - $400+
  • Recalls: None Found

Exterior

• Rear Door Hinge Failure
  • Description/Symptoms: Doors may sag or fail to close properly
  • Solution: Replace door hinges
  • Estimated Cost to Fix: $300 - $500+
  • Recalls: 05V178000
• Door Handle Failure
  • Description/Symptoms: Door handles break or stick, making it difficult to open doors
  • Solution: Replace door handles
  • Estimated Cost to Fix: $100 - $200+
  • Recalls: 04V212000

Interior

• Dashboard Rattle
  • Description/Symptoms: Rattling noises coming from the dashboard during driving
  • Solution: Identify and secure loose components
  • Estimated Cost to Fix: $100 - $200
  • Recalls: None Found
• Center Console Cup Holder Damage
  • Description/Symptoms: Cup holders break or crack, spilling drinks
  • Solution: Replace center console cup holders
  • Estimated Cost to Fix: $50 - $100
  • Recalls: None Found

Summary

The 2004 Ford Econoline has some known issues that can vary in severity and cost. The engine and transmission components may face problems with intake manifold gaskets, spark plugs, turbochargers, and shift solenoids. Suspension issues include rear leaf spring failure and front ball joint wear. Electrical problems can arise due to battery discharge or ignition coil failure. Exterior issues involve rear door hinge failure and door handle failure. Finally, interior issues include dashboard rattle and damaged center console cup holders. It’s important to note that not all Econolines will experience these issues, and the frequency and severity may depend on factors such as driving conditions and maintenance.