2004 Ford F-250 Super Duty

Introduction of the Vehicle:

The 2004 Ford F-250 Super Duty is a heavy-duty pickup truck that offers a wide range of engine and transmission options. The standard engine is a 5.4L V8 with 300 horsepower and 455 lb-ft of torque. Other engine options include a 6.8L V10 with 362 horsepower and 457 lb-ft of torque, and a 7.3L Power Stroke turbodiesel V8 with 235 horsepower and 525 lb-ft of torque. Transmission options include a 6-speed manual, a 5-speed automatic, and a 6-speed automatic.

The F-250 is praised for its powerful engines, rugged construction, and towing and payload capabilities. However, some owners have reported encountering various issues with the vehicle.

Engine

5.4L V8

• Spark Plug Failure:
  • Description/Symptoms: Misfiring, rough idle, loss of power
  • Solution: Replace spark plugs
  • Estimated Cost to Fix: $100 - $200+
• Cam Phasers Failure:
  • Description/Symptoms: Noisy engine, reduced performance, engine stalling
  • Solution: Replace cam phasers
  • Estimated Cost to Fix: $500 - $1,500+
  • Recalls: 03V340000, 04V023000

6.8L V10

• Fuel Injector Failure:
  • Description/Symptoms: Hard starting, engine misfires, black smoke from exhaust
  • Solution: Replace fuel injectors
  • Estimated Cost to Fix: $600 - $1,200+
• Intake Manifold Gasket Failure:
  • Description/Symptoms: Engine overheating, coolant leaking, white smoke from exhaust
  • Solution: Replace intake manifold gasket
  • Estimated Cost to Fix: $300 - $700+

7.3L Power Stroke V8

• Injector O-Ring Failure:
  • Description/Symptoms: Fuel leaking, rough idle, black smoke from exhaust
  • Solution: Replace injector O-rings
  • Estimated Cost to Fix: $400 - $800+
• Turbocharger Failure:
  • Description/Symptoms: Reduced power, black smoke from exhaust, loud whistling sound
  • Solution: Replace turbocharger
  • Estimated Cost to Fix: $1,500 - $3,000+

Transmission

6-Speed Manual

• Clutch Disc Wear:
  • Description/Symptoms: Difficulty shifting gears, slipping clutch
  • Solution: Replace clutch disc
  • Estimated Cost to Fix: $600 - $1,200+

5-Speed Automatic

• Torque Converter Failure:
  • Description/Symptoms: Shuddering when shifting gears, loss of power
  • Solution: Replace torque converter
  • Estimated Cost to Fix: $1,200 - $2,500+
  • Recalls: 04V232000

6-Speed Automatic

• Solenoid Valve Failure:
  • Description/Symptoms: Harsh shifting, delayed engagement, loss of gears
  • Solution: Replace solenoid valve
  • Estimated Cost to Fix: $300 - $600+

Suspension

• Ball Joint Failure:
  • Description/Symptoms: Clunking noise, vibration, uneven tire wear
  • Solution: Replace ball joints
  • Estimated Cost to Fix: $400 - $800+
• Leaf Spring Failure:
  • Description/Symptoms: Sagging rear end, rough ride, uneven tire wear
  • Solution: Replace leaf springs
  • Estimated Cost to Fix: $500 - $1,000+

Electrical

• Alternator Failure:
  • Description/Symptoms: Dim headlights, battery draining, dashboard warning lights
  • Solution: Replace alternator
  • Estimated Cost to Fix: $400 - $800+
• Starter Failure:
  • Description/Symptoms: Engine won’t start, clicking sound when turning key
  • Solution: Replace starter
  • Estimated Cost to Fix: $300 - $700+

Exterior

• Tailgate Corrosion:
  • Description/Symptoms: Rust and paint peeling around tailgate
  • Solution: Sand, prime, and repaint tailgate
  • Estimated Cost to Fix: $200 - $500+
• Headlight Assembly Failure:
  • Description/Symptoms: Condensation inside headlight, dim headlights
  • Solution: Replace headlight assembly
  • Estimated Cost to Fix: $200 - $400+

Interior

• Dashboard Panel Cracking:
  • Description/Symptoms: Cracks or breaks in the dashboard
  • Solution: Replace dashboard panel
  • Estimated Cost to Fix: $300 - $600+
• Door Lock Actuator Failure:
  • Description/Symptoms: Difficulty locking or unlocking doors
  • Solution: Replace door lock actuator
  • Estimated Cost to Fix: $200 - $400+

Summary

Overall, the 2004 Ford F-250 Super Duty is a capable and reliable pickup truck. However, some owners have reported experiencing various issues, particularly with the 5.4L V8 engine, 5-speed automatic transmission, and the suspension. The severity and cost of the issues vary depending on the specific problem and the vehicle’s mileage and maintenance history. It is advisable for owners to be aware of these potential issues and to keep up with regular maintenance to minimize the risk of costly repairs.