2004 Ford F-350

2004 Ford F-350 Super Duty

The 2004 Ford F-350 Super Duty is a heavy-duty pickup truck that is popular for its towing and hauling capabilities. It is available with a variety of engine and transmission options, including a 5.4L V8, 6.0L V8, and a 7.3L V8. The F-350 also comes with a choice of two-wheel drive or four-wheel drive.

The F-350 is a popular choice for drivers who need a powerful and capable truck. However, like all vehicles, it has some common issues that owners should be aware of.

Engine

5.4L V8

• Spark plug blowout: This issue can cause engine misfires, loss of power, and even engine damage. The spark plugs can blow out due to a variety of factors, including excessive heat, detonation, and pre-ignition. The solution is to replace the spark plugs and address the underlying cause of the problem. Estimated cost to fix: $200 - $500+
• Intake manifold gasket failure: This issue can cause vacuum leaks, coolant leaks, and engine overheating. The intake manifold gasket can fail due to a variety of factors, including age, heat, and vibration. The solution is to replace the intake manifold gasket. Estimated cost to fix: $400 - $1,000+

6.0L V8

• Injector failure: This issue can cause engine misfires, loss of power, and even engine damage. The injectors can fail due to a variety of factors, including contamination, corrosion, and electrical problems. The solution is to replace the injectors. Estimated cost to fix: $1,000 - $2,000+
• Turbocharger failure: This issue can cause loss of power, black smoke from the exhaust, and increased engine noise. The turbocharger can fail due to a variety of factors, including oil starvation, excessive heat, and mechanical damage. The solution is to replace the turbocharger. Estimated cost to fix: $2,000 - $3,000+

7.3L V8

• Head gasket failure: This issue can cause coolant leaks, overheating, and engine failure. The head gasket can fail due to a variety of factors, including age, heat, and vibration. The solution is to replace the head gasket. Estimated cost to fix: $1,500 - $2,500+
• Injection pump failure: This issue can cause engine misfires, loss of power, and even engine damage. The injection pump can fail due to a variety of factors, including contamination, corrosion, and electrical problems. The solution is to replace the injection pump. Estimated cost to fix: $1,500 - $2,500+

Transmission

4R100 Automatic

• Torque converter shudder: This issue can cause vibration and noise during acceleration. The torque converter shudder can be caused by a variety of factors, including excessive heat, contamination, and mechanical wear. The solution is to replace the torque converter. Estimated cost to fix: $1,000 - $2,000+
• Transmission slipping: This issue can cause loss of power and difficulty shifting gears. The transmission slipping can be caused by a variety of factors, including worn clutches, low fluid levels, and mechanical damage. The solution is to repair or replace the transmission. Estimated cost to fix: $2,000 - $3,000+

Suspension

• Leaf spring failure: This issue can cause the rear of the truck to sag and can lead to premature tire wear. The leaf springs can fail due to overloading, excessive wear, and corrosion. The solution is to replace the leaf springs. Estimated cost to fix: $500 - $1,000+
• Shock absorber failure: This issue can cause a rough ride and poor handling. The shock absorbers can fail due to wear, corrosion, or damage. The solution is to replace the shock absorbers. Estimated cost to fix: $200 - $500+

Electrical

• Headlight failure: This issue can cause poor visibility at night. The headlights can fail due to a variety of factors, including burned-out bulbs, loose connections, and faulty wiring. The solution is to replace the headlights or repair the underlying electrical issue. Estimated cost to fix: $100 - $500+
• Alternator failure: This issue can cause the battery to drain and can leave the truck stranded. The alternator can fail due to a variety of factors, including excessive heat, wear, and corrosion. The solution is to replace the alternator. Estimated cost to fix: $500 - $1,000+

Exterior

• Rust: This issue can affect the body panels, frame, and other metal components. Rust can be caused by a variety of factors, including exposure to moisture, salt, and road chemicals. The solution is to prevent rust by regularly washing and waxing the truck and repairing any damage that occurs. Estimated cost to fix: Varies depending on the severity of the damage
• Clear coat peeling: This issue can affect the paint on the body panels. The clear coat can peel due to a variety of factors, including exposure to sunlight, UV radiation, and harsh chemicals. The solution is to repaint the affected areas. Estimated cost to fix: Varies depending on the size of the area that needs to be repainted

Interior

• Door panel rattles: This issue can cause annoying noises while driving. The door panel rattles can be caused by a variety of factors, including loose screws, worn clips, and damaged panels. The solution is to tighten the screws, replace the clips, or repair the damaged panels. Estimated cost to fix: $100 - $300+
• Seat foam breakdown: This issue can cause the seats to become uncomfortable and supportive. The seat foam can break down due to age, use, and exposure to heat. The solution is to replace the seat foam. Estimated cost to fix: $500 - $1,500+

Summary

The 2004 Ford F-350 Super Duty is a capable and reliable truck, but it is not without its problems. Some of the most common issues include engine misfires, transmission slipping, suspension problems, electrical problems, rust, and interior rattles. The severity and cost of these issues can vary depending on the specific problem and the age and condition of the truck.