2004 Ford Fiesta

Introduction to the 2004 Ford Fiesta

The 2004 Ford Fiesta is a subcompact hatchback available with a choice of two engines and two transmission options. The 1.6-liter Zetec engine produces 98 horsepower and 125 lb-ft of torque, while the 2.0-liter Duratec engine produces 130 horsepower and 135 lb-ft of torque. Transmission options include a five-speed manual and a four-speed automatic. The Fiesta is known for its affordability, fuel efficiency, and agile handling. However, it has also been criticized for its cramped interior, lack of features, and poor crash test ratings.

Engine

1.6-liter Zetec

• Intake manifold gasket failure
  • Description/Symptoms: Coolant or oil leaks, rough idle, poor acceleration
  • Solution: Replace intake manifold gasket
  • Estimated Cost to Fix: $200 - $400
  • Recalls: 04V386000
• Throttle position sensor issues
  • Description/Symptoms: Engine stalling, erratic idle, decreased fuel economy
  • Solution: Replace throttle position sensor
  • Estimated Cost to Fix: $100 - $200
  • Recalls: None Found

2.0-liter Duratec

• Head gasket failure
  • Description/Symptoms: Coolant leaks, overheating, white smoke from exhaust
  • Solution: Replace head gasket
  • Estimated Cost to Fix: $1,000 - $1,500
  • Recalls: None Found
• Timing chain tensioner failure
  • Description/Symptoms: Noisy engine, decreased performance, possible engine damage
  • Solution: Replace timing chain tensioner
  • Estimated Cost to Fix: $500 - $700
  • Recalls: None Found

Transmission

Five-speed Manual

• Clutch failure
  • Description/Symptoms: Difficulty shifting, slipping, shuddering
  • Solution: Replace clutch kit
  • Estimated Cost to Fix: $600 - $800
  • Recalls: None Found

Four-speed Automatic

• Transmission fluid leaks
  • Description/Symptoms: Loss of transmission fluid, slipping, delayed shifting
  • Solution: Repair or replace transmission fluid line or component
  • Estimated Cost to Fix: $200 - $400
  • Recalls: None Found
• Torque converter failure
  • Description/Symptoms: Noisy transmission, slipping, overheating
  • Solution: Replace torque converter
  • Estimated Cost to Fix: $1,000 - $1,500
  • Recalls: None Found

Suspension

• Strut mount failure
  • Description/Symptoms: Knocking or clunking noises, poor ride quality
  • Solution: Replace strut mount
  • Estimated Cost to Fix: $200 - $300 per strut
  • Recalls: None Found
• Sway bar link failure
  • Description/Symptoms: Squeaking or rattling noises, poor handling
  • Solution: Replace sway bar link
  • Estimated Cost to Fix: $100 - $200
  • Recalls: None Found

Electrical

• Alternator failure
  • Description/Symptoms: Battery not charging, dim headlights, electrical issues
  • Solution: Replace alternator
  • Estimated Cost to Fix: $500 - $700
  • Recalls: None Found
• Starter failure
  • Description/Symptoms: Engine won’t crank, clicking noise
  • Solution: Replace starter motor
  • Estimated Cost to Fix: $200 - $400
  • Recalls: None Found

Exterior

• Rust issues
  • Description/Symptoms: Rust forming on body panels, especially under fenders
  • Solution: Repair or replace rusted panels
  • Estimated Cost to Fix: Varies depending on severity
  • Recalls: None Found
• Headlight condensation
  • Description/Symptoms: Moisture inside headlight lenses
  • Solution: Replace headlight assembly with updated version
  • Estimated Cost to Fix: $200 - $400
  • Recalls: None Found

Interior

• Airbag deployment issues
  • Description/Symptoms: Airbags not deploying properly in accidents
  • Solution: Replace airbag module
  • Estimated Cost to Fix: $1,000 - $1,500
  • Recalls: 07V178000
• Power window failure
  • Description/Symptoms: Windows not working properly, stuck open or closed
  • Solution: Replace window motor or switch
  • Estimated Cost to Fix: $200 - $400
  • Recalls: None Found

Summary

The 2004 Ford Fiesta has a range of issues, some of which can be severe and expensive to repair. Engine problems, including head gasket and timing chain issues, are particularly concerning. Other issues, such as rust and electrical problems, are also common. Overall, the Fiesta’s reliability and repair costs are below average for its class.