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2004 Ford Fiesta

2004 Ford Fiesta

Overview

The 2004 Ford Fiesta, a popular subcompact car, offered a range of engine and transmission choices catering to different driving needs and fuel efficiency preferences. While generally considered a reliable vehicle for its class and era, like any car, it has specific areas where owners have reported issues. This analysis focuses on common technical problems beyond routine maintenance, providing insights into potential mechanical and electrical concerns that may arise with this model. Understanding these potential weaknesses can help owners anticipate and address issues proactively, ensuring the longevity and optimal performance of their 2004 Fiesta.


Engine

1.4L Duratec (Petrol)

No Major Issues

  • Symptoms: No widespread issues reported.
  • Solution: No widespread issues reported.
  • Cost: N/A

1.6L Duratec (Petrol)

No Major Issues

  • Symptoms: No widespread issues reported.
  • Solution: No widespread issues reported.
  • Cost: N/A

1.4L TDCi (Diesel)

Injector Seal Leaks

  • Symptoms: Rough idling, loss of power, black smoke from exhaust, fuel smell.
  • Solution: Replacement of injector seals and potentially cleaning of injector seats.
  • Cost: $300 - $600

Transmission

5-Speed Manual IB5

No Major Issues

  • Symptoms: No widespread issues reported.
  • Solution: No widespread issues reported.
  • Cost: N/A

4-Speed Automatic 4F27E

Solenoid Issues

  • Symptoms: Harsh shifting, delayed engagement, slipping gears, transmission warning light.
  • Solution: Replacement of faulty transmission solenoids.
  • Cost: $400 - $800

Suspension

Standard Chassis

Worn Bushings

  • Symptoms: Clunking noises over bumps, vague steering, uneven tire wear.
  • Solution: Replacement of worn suspension bushings (control arm, anti-roll bar).
  • Cost: $250 - $500

Electrical

General Electrical System

Faulty Alternator

  • Symptoms: Dimming headlights, battery warning light illuminated, difficulty starting, dead battery.
  • Solution: Replacement of the alternator.
  • Cost: $350 - $700

Wiring Harness Issues

  • Symptoms: Intermittent electrical faults, non-functioning accessories, dashboard warning lights.
  • Solution: Diagnosis and repair or replacement of damaged wiring sections.
  • Cost: $200 - $500

Exterior

Body Panels and Trim

No Major Issues

  • Symptoms: No widespread issues reported.
  • Solution: No widespread issues reported.
  • Cost: N/A

Interior

Cabin Components

Heater Blower Motor Failure

  • Symptoms: No airflow from vents, or intermittent airflow, unusual noises from the dashboard.
  • Solution: Replacement of the heater blower motor and resistor.
  • Cost: $150 - $300

Summary Verdict

The 2004 Ford Fiesta is generally a dependable small car, with its petrol engines and manual transmissions being particularly robust. The diesel variants, specifically the 1.4L TDCi, can experience issues with injector seals, which are a known point of concern. Automatic transmissions may develop solenoid problems over time. Suspension components like bushings are common wear items that can lead to noise and handling issues. Electrical gremlins, such as alternator failure, are not uncommon for vehicles of this age. Interior issues like a failing heater blower motor are also reported. Overall, with attention to these specific areas, the 2004 Fiesta can remain a cost-effective and reliable mode of transport.

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