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2004 Ford Ka

2004 Ford Ka

Overview

The 2004 Ford Ka, a compact city car, was known for its affordability and maneuverability. While generally considered a reliable vehicle for its class and era, like any car, it had certain areas that owners reported issues with. This analysis focuses on common technical reliability concerns, excluding routine maintenance and general wear and tear. We will examine the engine, transmission, suspension, electrical systems, exterior, and interior components to provide a comprehensive overview of potential reliability challenges for this model year.


Engine

1.3L Duratec (Petrol)

Coolant Leaks

  • Symptoms: Overheating, visible coolant puddles under the car, sweet smell.
  • Solution: Replacement of leaking hoses, water pump, or head gasket.
  • Cost: $300 - $700

Ignition Coil Failure

  • Symptoms: Misfiring, rough idling, check engine light, difficulty starting.
  • Solution: Replacement of faulty ignition coil(s).
  • Cost: $150 - $300

1.6L Duratec (Petrol - Sport Models)

Oil Leaks

  • Symptoms: Visible oil stains, burning oil smell, low oil level.
  • Solution: Replacement of seals and gaskets (e.g., valve cover gasket, oil pan gasket).
  • Cost: $250 - $500

Transmission

IB5 Manual Transmission

Clutch Wear

  • Symptoms: Slipping clutch, difficulty shifting gears, grinding noises.
  • Solution: Clutch kit replacement (clutch disc, pressure plate, release bearing).
  • Cost: $500 - $900

Gear Selector Cable Issues

  • Symptoms: Difficulty engaging gears, loose gear shifter.
  • Solution: Adjustment or replacement of gear selector cables.
  • Cost: $200 - $400

Durashift EST Automatic Transmission

Transmission Fluid Leaks

  • Symptoms: Leaking fluid, rough shifting, overheating.
  • Solution: Repair or replacement of seals, lines, or transmission cooler.
  • Cost: $400 - $800

Suspension

Standard Chassis

Worn Bushings and Ball Joints

  • Symptoms: Clunking noises over bumps, imprecise steering, uneven tire wear.
  • Solution: Replacement of worn suspension bushings and ball joints.
  • Cost: $300 - $600

Shock Absorber Failure

  • Symptoms: Bouncy ride, poor handling, visible leaks from shock absorbers.
  • Solution: Replacement of worn shock absorbers.
  • Cost: $300 - $500

Electrical

General Electrical System

Alternator Failure

  • Symptoms: Dimming lights, battery warning light illuminated, electrical components malfunctioning.
  • Solution: Replacement of the alternator.
  • Cost: $350 - $600

Window Regulator Failure

  • Symptoms: Power windows not operating, slow or stuck windows.
  • Solution: Replacement of the window regulator mechanism.
  • Cost: $200 - $400

Exterior

Body Panels and Trim

Rusting

  • Symptoms: Visible corrosion, particularly on wheel arches, sills, and around windows.
  • Solution: Rust repair and repainting, or replacement of affected panels.
  • Cost: $300 - $1000+

Headlight Condensation

Condensation in Headlights

  • Symptoms: Fogging or moisture inside headlight lenses.
  • Solution: Sealing headlight unit or replacement if severe.
  • Cost: $100 - $300

Interior

Dashboard and Trim

Dashboard Cracking

  • Symptoms: Visible cracks on the dashboard surface, especially in hot climates.
  • Solution: Dashboard replacement or repair (cosmetic).
  • Cost: $400 - $800

HVAC System

Heater Blower Motor Failure

  • Symptoms: No airflow from vents, or intermittent airflow.
  • Solution: Replacement of the heater blower motor.
  • Cost: $200 - $400

Summary Verdict

The 2004 Ford Ka is a generally dependable small car, particularly for urban driving. Its most common issues tend to revolve around typical wear and tear items that can be exacerbated by age, such as suspension components and potential coolant leaks from the engine. Electrical gremlins, like alternator failure or window regulator issues, are also noted. Exterior rust can be a concern depending on the climate and maintenance history. While not immune to problems, most issues are repairable and relatively affordable compared to larger or more complex vehicles. Regular maintenance and prompt attention to early signs of trouble are key to ensuring long-term reliability.

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