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2004 GMC Sonoma

The 2004 GMC Sonoma is a compact pickup truck known for its reliability and maneuverability, appealing to those seeking a smaller, more fuel-efficient alternative to full-size trucks. However, being an older vehicle, it’s prone to certain common issues due to age and wear. Engine options for the 2004 Sonoma included a 2.2L Inline-4, producing around 120 horsepower and 140 lb-ft of torque, and a 4.3L V6, generating approximately 190 horsepower and 250 lb-ft of torque. Transmission choices were a 5-speed manual or a 4-speed automatic. Owners generally appreciate the Sonoma’s compact size for city driving and its affordability. However, common complaints include the limited rear seat space in extended cab models and the dated interior design.

Engine

2.2L Inline-4

  • Intake Manifold Gasket Leaks
    • Description/Symptoms: Rough idling, whistling sound from the engine bay, and a check engine light. May cause the engine to run lean.
    • Solution: Replace the intake manifold gasket.
    • Estimated Cost to Fix: $150 - $350+
    • Recalls: None Found

4.3L V6

  • Fuel Injector Failure (Spider Injector Assembly)
    • Description/Symptoms: Rough idle, misfires, poor fuel economy, and a check engine light. This is specific to the spider injector assembly used in some V6 models.
    • Solution: Replace the spider injector assembly with an updated MFI (Multi-Port Fuel Injection) unit to avoid recurring issues.
    • Estimated Cost to Fix: $400 - $800+
    • Recalls: None Found
  • Distributor Failure
    • Description/Symptoms: Engine misfires, stalling, difficulty starting.
    • Solution: Replace the distributor.
    • Estimated Cost to Fix: $250 - $500+
    • Recalls: None Found

Transmission

4-Speed Automatic (4L60E)

  • Slipping or Harsh Shifting
    • Description/Symptoms: The transmission slips between gears, especially during acceleration, or shifts harshly. This is a common issue on higher mileage vehicles.
    • Solution: Perform a transmission fluid flush and filter change, or a full rebuild if the damage is severe.
    • Estimated Cost to Fix: $150 (fluid flush) - $2000+ (rebuild)
    • Recalls: None Found

5-Speed Manual (NV3500)

  • Hard Shifting/Grinding Gears
    • Description/Symptoms: Difficulty shifting into gear, especially 2nd or 3rd, grinding noises during shifts.
    • Solution: Replace synchronizers, clutch kit, or potentially the entire transmission.
    • Estimated Cost to Fix: $300 - $1500+
    • Recalls: None Found

Suspension

  • Worn Ball Joints and Control Arm Bushings
    • Description/Symptoms: Clunking noises from the front suspension, wandering steering, and uneven tire wear.
    • Solution: Replace worn ball joints and control arm bushings.
    • Estimated Cost to Fix: $200 - $500+ per side
    • Recalls: None Found
  • Leaf Spring Sagging/Broken
    • Description/Symptoms: Rear end sagging, especially when carrying a load.
    • Solution: Replace leaf springs.
    • Estimated Cost to Fix: $300 - $800+
    • Recalls: None Found

Electrical

  • Blower Motor Resistor Failure
    • Description/Symptoms: The blower motor only works on certain speeds or not at all.
    • Solution: Replace the blower motor resistor.
    • Estimated Cost to Fix: $50 - $150+
    • Recalls: None Found
  • Door Lock Actuator Failure
    • Description/Symptoms: Power door locks fail to lock or unlock.
    • Solution: Replace the door lock actuator.
    • Estimated Cost to Fix: $100 - $250+ per door
    • Recalls: None Found
  • Instrument Cluster Issues
    • Description/Symptoms: Gauges stop working intermittently or permanently.
    • Solution: Repair or replace the instrument cluster.
    • Estimated Cost to Fix: $200 - $500+
    • Recalls: None Found

Exterior

  • Rust on Rocker Panels and Cab Corners
    • Description/Symptoms: Rust developing on the lower body panels, especially in areas prone to road salt exposure.
    • Solution: Cut out rusted sections and weld in new metal, then repaint.
    • Estimated Cost to Fix: $500 - $2000+ depending on severity
    • Recalls: None Found

Interior

  • Dashboard Cracking
    • Description/Symptoms: Cracks appearing on the dashboard surface, especially in sun-exposed areas.
    • Solution: Install a dashboard cover or replace the dashboard.
    • Estimated Cost to Fix: $50 - $800+ depending on solution
    • Recalls: None Found
  • Seat Upholstery Tears
    • Description/Symptoms: Rips in the seat upholstery.
    • Solution: Replace the seat upholstery.
    • Estimated Cost to Fix: $200 - $800+
    • Recalls: None Found

Summary:

The 2004 GMC Sonoma, while generally reliable, is subject to common issues associated with age. Engine problems, such as intake manifold gasket leaks (2.2L) and fuel injector failure (4.3L), can lead to rough running and poor fuel economy. Transmission issues, particularly slipping in the 4L60E automatic, are also reported. Suspension wear, including ball joints and leaf springs, contributes to handling and ride quality concerns. Electrical issues, such as blower motor resistor failures, and rust are other common problems. The severity and cost of these issues can vary, with engine and transmission repairs potentially being the most expensive, while electrical and suspension fixes are generally more affordable. Addressing these issues promptly is crucial for maintaining the Sonoma’s reliability and safety.

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