2004 Volkswagen Sharan

The 2004 Volkswagen Sharan is a versatile multi-purpose vehicle (MPV) known for its spacious interior and practicality. Engine options included a range of gasoline and diesel engines. One common engine was the 2.0L inline-4 gasoline engine, producing around 115 horsepower and a comparable torque figure. Other engine options included a 1.8T gasoline engine, a 2.8L VR6 gasoline engine, and 1.9L TDI diesel engines. Transmission options included a 5-speed manual, 6-speed manual, and a 5-speed automatic. Owners generally appreciated the Sharan for its passenger capacity and car-like handling compared to larger vans. Common complaints often centered around reliability issues and maintenance costs, especially concerning the electrical system and some engine components.

Engine

2.0L Inline-4 Gasoline

• Excessive Oil Consumption
  • Description/Symptoms: Some owners report higher-than-normal oil consumption, requiring frequent top-ups between oil changes. Blue smoke may be visible from the exhaust.
  • Solution: This can sometimes be mitigated by using a higher viscosity oil, however a more permanent solution may involve piston ring replacement or valve stem seal replacement.
  • Estimated Cost to Fix: $500 - $2,000+ depending on the extent of the repair
  • Recalls: None Found

1.9L TDI Diesel

• Turbocharger Failure
  • Description/Symptoms: Loss of power, black smoke from the exhaust, and a whistling noise from the turbocharger area.
  • Solution: Turbocharger replacement. It’s often advisable to replace the oil feed lines at the same time to prevent future issues.
  • Estimated Cost to Fix: $800 - $1,500+
  • Recalls: None Found
• EGR Valve Problems
  • Description/Symptoms: Rough idling, poor performance, and the engine management light illuminating. The EGR valve can become clogged with carbon deposits.
  • Solution: Cleaning or replacement of the EGR valve.
  • Estimated Cost to Fix: $200 - $500
  • Recalls: None Found

Transmission

5-Speed Manual

• Clutch Failure
  • Description/Symptoms: Clutch slippage, difficulty shifting gears, and a high clutch pedal engagement point.
  • Solution: Clutch kit replacement (clutch disc, pressure plate, and release bearing).
  • Estimated Cost to Fix: $400 - $800
  • Recalls: None Found

5-Speed Automatic

• Gear Slippage/Harsh Shifting
  • Description/Symptoms: The transmission may slip between gears, or shift harshly.
  • Solution: Begin with a transmission fluid flush and filter change. If the problem persists, it could indicate valve body issues or internal damage, potentially requiring a rebuild or replacement.
  • Estimated Cost to Fix: $150 for fluid and filter, $1500 - $3000+ for rebuild/replacement
  • Recalls: None Found

Suspension

• Worn Suspension Bushings
  • Description/Symptoms: Clunking noises from the suspension, especially when going over bumps. Imprecise handling and uneven tire wear.
  • Solution: Replacement of the worn bushings (e.g., control arm bushings, sway bar bushings).
  • Estimated Cost to Fix: $200 - $600+ depending on the bushings replaced and labor involved.
  • Recalls: None Found

Electrical

• Central Locking System Issues
  • Description/Symptoms: Central locking not functioning properly, doors not locking/unlocking, or the alarm system malfunctioning.
  • Solution: Diagnose the issue (could be a faulty door lock actuator, wiring problem, or a failing central locking module). Repair or replace the affected component.
  • Estimated Cost to Fix: $100 - $500+ depending on the fault.
  • Recalls: None Found
• Window Regulator Failure
  • Description/Symptoms: Windows failing to go up or down, or making grinding noises when operated.
  • Solution: Window regulator replacement.
  • Estimated Cost to Fix: $200 - $400 per window.
  • Recalls: None Found

Exterior

• Rust (Wheel Arches, Lower Body Panels)
  • Description/Symptoms: Visible rust forming on wheel arches, door sills, and other lower body panels.
  • Solution: Rust removal, body panel repair, and repainting.
  • Estimated Cost to Fix: $300 - $1000+ depending on the extent of the rust and quality of repair.
  • Recalls: None Found

Interior

• Dashboard Cracking
  • Description/Symptoms: Cracks developing on the dashboard, particularly in warmer climates, due to sun exposure.
  • Solution: Replacement of the dashboard, or use of a dashboard cover to conceal the damage.
  • Estimated Cost to Fix: $200 - $800+ for replacement, $20 - $50 for a cover.
  • Recalls: None Found
• Headliner Sagging
  • Description/Symptoms: The headliner fabric detaching from the backing and sagging down.
  • Solution: Headliner replacement.
  • Estimated Cost to Fix: $300 - $600
  • Recalls: None Found

Summary The 2004 Volkswagen Sharan, while spacious and practical, does exhibit several common issues. Engine problems, particularly with oil consumption and turbocharger failures, can be costly to address. Electrical issues, such as central locking malfunctions and window regulator failures, are also prevalent. Suspension wear and rust are concerns as well. The severity of these issues ranges from minor inconveniences to potentially expensive repairs. Prospective buyers should carefully inspect the vehicle for these common problems and factor in potential repair costs when considering a purchase.